BRAKE PEDAL (for LHD) INSTALLATION

INSTALL BRAKE PEDAL SUPPORT ASSEMBLY
1. Install the brake pedal support assembly with the 4 nuts.
  
  Torque:
  
  13 N*m { 130 kgf*cm, 9 ft.*lbf }
2. Install the brake pedal support assembly to the instrument panel reinforcement with the 2 bolts.
  
  Torque:
  
  35 N*m { 357 kgf*cm, 26 ft.*lbf }
3. Engage the clamp.
CONNECT MASTER CYLINDER PUSH ROD CLEVIS
1. Apply lithium soap base glycol grease to the push rod pin.
2. Connect the master cylinder push rod clevis to the brake pedal with the push rod pin, and install a new clip as shown in the illustration.
INSTALL BRAKE PEDAL RETURN SPRING
1. Install the brake pedal return spring between the brake pedal support sub-assembly and push rod pin.

INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

Note

Do not drop the brake pedal stroke sensor assembly.
If the brake pedal stroke sensor assembly has been dropped, replace it with a new one.

When installing a new brake pedal stroke sensor assembly:

Note

Do not break the brake pedal stroke sensor assembly lever set pin before installing it with the bolts.

Text in Illustration
*a	Brake Pedal Stroke Sensor Assembly Lever
*b	Brake Pedal Groove

Install a new brake pedal stroke sensor assembly with the 2 bolts.

Torque:: 8.5 N*m { 87 kgf*cm, 75 in.*lbf }

Note

Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.
Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.
Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.

Firmly depress the brake pedal and break the brake pedal stroke sensor assembly lever set pin, and remove it.
Connect the connector to the brake pedal stroke sensor assembly.

When reusing the brake pedal stroke sensor assembly:

Text in Illustration
*a	Brake Pedal Stroke Sensor Assembly Lever
*b	Brake Pedal Groove

Temporarily install the brake pedal stroke sensor assembly with the 2 bolts.

Note

Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.
Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

Tech Tips

Fully tighten the 2 bolts when adjusting the brake pedal stroke sensor assembly.

Connect the connector to the brake pedal stroke sensor assembly.

INSTALL STOP LIGHT SWITCH ASSEMBLY

Text in Illustration

*1 Lock Nut

Temporarily install the stop light switch assembly with the stop light switch lock nut.

Text in Illustration
*1	Lock Nut

Text in Illustration
*1	Cushion
*2	Stop Light Switch Lock Nut
*3	Stop Light Switch

Turn the stop light switch assembly so that the clearance between the end of the threads and cushion is between <A>.

Standard Clearance
Area	Measurement
<A>	0.5 to 2.4 mm (0.0197 to 0.0945 in.)

Tighten the stop light switch lock nut.

Torque:

17 N*m { 170 kgf*cm, 12 ft.*lbf }
Connect the connector.

INSTALL NO. 4 AIR DUCT SUB-ASSEMBLY
1. Engage the guide and claw to install the No. 4 air duct sub-assembly.
  
  Note
  
  Do not damage the claw or guide.
INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY
1. Check that the power switch is off.
2. Check that the cable is disconnected from the negative (-) battery terminal.
  
  CAUTION:
  
  Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
3. Engage the claw to connect the hood lock control cable to the driver side knee airbag assembly.
4. Connect the airbag connector to the driver side knee airbag assembly.
  
  Note
  
  When connecting any airbag connector, take care not to damage the airbag wire harness.
5. Temporarily install the driver side knee airbag assembly with the 2 claws and 2 hooks.
6. Install the driver side knee airbag assembly with the 4 bolts.
  
  Torque:
  
  10 N*m { 102 kgf*cm, 7 ft.*lbf }
  
  Note
  
  Confirm that the driver side knee airbag assembly is installed securely without any excessive gaps and is not protruding outward.
INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY
1. Connect each connector.
2. Engage the 8 clips and 2 guides.
3. Install the lower instrument panel finish panel sub-assembly with the 2 screws <D>.
4. Engage the 2 claws to close the cover as shown in the illustration.
INSTALL NO. 1 SWITCH HOLE BASE
1. Connect each connector.
2. Engage the 4 claws and 2 guides to install the No. 1 switch hole base.
INSTALL INSTRUMENT PANEL GARNISH LH
1. Engage the 6 clips to install the instrument panel garnish LH.
INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
1. Engage each clamp.
2. Connect each connector.
3. Engage the claw and 2 guides.
4. Install the No. 1 instrument panel under cover sub- assembly with the 2 screws <D>.
INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH
1. Engage the 2 clips to install the cowl side trim sub-assembly LH.
2. Install the clip.
INSTALL FRONT DOOR SCUFF PLATE LH
1. w/ Illumination:
  1. Connect the connector.
2. Engage the 4 clips, guide and 7 claws, and install the front door scuff plate LH.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Note

When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
INSTALL REAR DECK FLOOR BOX
1. Install the rear deck floor box with the 3 clips.
INSPECT AND ADJUST BRAKE PEDAL

Tech Tips

Click here
PERFORM LINEAR VALVE OFFSET LEARNING

Tech Tips

Click here
INSPECT SRS WARNING LIGHT

Tech Tips

Click here
INSPECT SUSPENSION CONTROL SYSTEM (w/ Air Suspension)

Tech Tips

Click here