ТОПЛИВНАЯ ФОРСУНКА (для непосредственного впрыска) УСТАНОВКА

Tech Tips

Perform "Inspection After Repairs" after replacing the fuel injector assembly.



  1. INSTALL FUEL INJECTOR SEAL


    1. A01FUSBE02
      Text in Illustration
      *a Area to be Cleaned

      Apply engine conditioner to the area shown in the illustration. Using a piece of cloth, clean carbon deposits from the fuel injector set and its grooves.

      Note


      • Do not clean the tip of the fuel injector set.

      • Do not use a wire brush to clean the fuel injector set.

      • If a fuel injector set is dropped or the tip of a fuel injector set is struck, replace it with a new one.

    2. A01FVO8E03
      Text in Illustration
      *a Tapered Inner Portion
      *b SST (Guide)

      Apply engine oil to the fuel injector set contact surface of SST (guide). Then attach SST (guide) to the fuel injector set with the chamfer facing the tip of the fuel injector set as shown in the illustration.

      SST
      09260-39020   ( 09261-03020 )
    3. A01FQ3PE02
      Text in Illustration
      *1 Fuel Injector Seal
      *a CORRECT
      *b INCORRECT
      *c SST (Holder)

      Install a new fuel injector seal to SST (holder).

      SST
      09260-39020   ( 09261-03010 )

      Note

      Be careful not to install the fuel injector seal to SST (holder) at an angle. Doing so will stretch the fuel injector seal and correcting this problem is very complicated.

    4. A01FQFVE02
      Text in Illustration
      *a SST (Holder)
      *b SST (Guide)

      Install SST (holder) with fuel injector seal to the tip of the fuel injector set. Slide the fuel injector seal downward into the fuel injector set groove (fuel injector set connector side) with your fingers as shown in the illustration.

      SST
      09260-39020   ( 09261-03010, 09261-03020 )

      Tech Tips

      Check that the fuel injector seal covers the circumference of the fuel injector set groove as shown in the illustration.

    5. A01FUVCE02
      Text in Illustration
      *a SST (Guide)

      Slowly slide SST (guide) toward the tip of the fuel injector set. When the fuel injector set contact surface of SST (guide) aligns with the fuel injector seal (fuel injector set tip side) as shown in the illustration, hold the position for 5 seconds or more to fully align the fuel injector seal into the fuel injector set groove.

      SST
      09260-39020   ( 09261-03020 )

      Note

      Be careful that the fuel injector seal is not pinched between SST (guide) and the fuel injector set groove. Replace the fuel injector seal if it becomes damaged.

      Tech Tips


      • Set SST (guide) so that its bottom surface and the fuel injector seal are flush.

      • If there is difficulty in sliding SST upward, slowly wiggle it from side to side while sliding it up the fuel injector set little by little.

    6. A01FU1YE01
      Text in Illustration
      *a Normal
      *b Protruding
      *c Deformed
      *d CORRECT
      *e INCORRECT

      After installing the fuel injector seals, check that they are not scratched, deformed or protruding from the fuel injector set groove.

      Note

      If a fuel injector seal is scratched, deformed or protruding from the groove, replace it with a new one.

  2. INSTALL FUEL INJECTOR SET

    Tech Tips

    Perform "Inspection After Repairs" after replacing the fuel injector assembly.



    1. A01FSEOE01
      Text in Illustration
      *1 Fuel Injector Set
      *2 C-ring
      *3 Injector Vibration Insulator
      *a Tapered Side

      Install a new injector vibration insulator and a new C-ring to the fuel injector set.

      Note


      • Install the injector vibration insulator by aligning it with the tapered side of the fuel injector set.

      • Check that the C-ring is securely fit into the groove of the fuel injector set.

    2. Install a new O-ring and new No. 1 fuel injector back-up ring to the fuel injector set as shown in the illustration.

      A01FRVLE02
      Text in Illustration
      *1 No. 1 Fuel Injector Back-up Ring *2 O-ring
      *a No. 1 Fuel Injector Back-up Ring Opening *b Overlapping
      *c Stretched *d CORRECT
      *e INCORRECT - -

      Note


      • Check that there is no foreign matter or damage on the O-ring groove of the fuel injector set.

      • Check that the No. 1 fuel injector back-up ring is installed in the correct direction.

      • Make sure that the No. 1 fuel injector back-up ring and O-ring are installed in the correct order.

      • Check that the alignment openings of the fuel injector back-up rings are not overlapped or stretched as shown in the illustration.

      • After installing the O-ring, check that it is not contaminated with foreign matter and is not damaged.

    3. A01FRX8E01
      Text in Illustration
      *1 Fuel Injector Set
      *2 No. 3 Fuel Injector Back-up Ring
      *a Notch

      Set a new No. 3 fuel injector back-up ring so that it is level as shown in the illustration, push in the fuel injector set and install the No. 3 fuel injector back-up ring.

      Note


      • Make sure that the No. 3 fuel injector back-up ring is oriented correctly.

      • After installing the O-ring, make sure there is no damage or foreign matter.

    4. Install the nozzle holder clamp to the fuel injector set.

    5. A01FQTNE01

      Align the protrusion of the nozzle holder clamp with the positioning hole of the fuel delivery pipe and insert the fuel injector set.

      Text in Illustration
      *a Protrusion
      *b Positioning Hole
      A01FTNO No Gap

      Note


      • Make sure that there is no foreign matter or damage inside the fuel injector set installation holes (fuel delivery pipe sub-assembly).

      • Do not get gasoline on the O-rings or inside the installation holes.

      • If the fuel injector set is difficult to insert, apply new engine oil to the chamfered part of the fuel injector set installation hole of the fuel delivery pipe sub-assembly. Be careful as it is easier for the fuel injector set to fall out of the fuel delivery pipe sub-assembly in this case.

      • Keep the fuel injector set straight when inserting it into the fuel delivery pipe sub-assembly.

      • Check that there is no gap between the fuel delivery pipe sub-assembly and the nozzle holder clamp.

      • A01FRGTE01

        Install 4 fuel injector sets with the same flow classification number (the number to the left of the QR code which is 1, 2 or 3).

      Text in Illustration
      *a QR Code
      *b Flow Classification Number

  3. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. Apply lubricant to the fuel injector set installation hole.

    2. A01FQMVE01
      Text in Illustration
      *a Nut can be attached

      Insert the stud bolt into the fuel delivery pipe sub-assembly until the screw threads protrude enough so that a nut can be attached.

      Note


      • If a fuel injector set is dropped or the tip of a fuel injector set is struck, replace it with a new one.

      • Check that there is no foreign matter or damage on the fuel injector set installation holes of the fuel delivery pipe sub-assembly.

      • When inserting the fuel delivery pipe sub-assembly, push it in evenly without tilting it.

    3. A01FTTAE01

      Install the fuel delivery pipe sub-assembly by uniformly tightening the 3 bolts and 2 nuts in several steps in the order shown in the illustration.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }

    4. Connect the 4 fuel injector set connectors.

    5. Install the wire harness to the fuel delivery pipe sub-assembly with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    6. Connect the fuel pressure sensor connector.

      Note

      Do not pull the wire harness of the fuel pressure sensor excessively.

  4. INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY


    1. Using a 17 mm union nut wrench, tighten the union nuts on the fuel pump with seal sub-assembly side of the No. 1 fuel pipe sub-assembly.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

      Note


      • Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

      • Do not adjust the torque in the loosening direction.

      • The No. 1 fuel pipe sub-assembly can be reused 10 times.

      Tech Tips


      • This torque value is effective when the union nut wrench is parallel to the torque wrench.

      • Install the union nut wrench parallel with the torque wrench.

    2. Using a 17 mm union nut wrench, tighten the union nuts on the fuel delivery pipe sub-assembly side of the No. 1 fuel pipe sub-assembly.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

      Note


      • Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

      • Do not adjust the torque in the loosening direction.

      • The No. 1 fuel pipe sub-assembly can be reused 10 times.

      Tech Tips


      • This torque value is effective when the union nut wrench is parallel to the torque wrench.

      • Install the union nut wrench parallel with the torque wrench.

  5. INSTALL INTAKE MANIFOLD

    Click here