INSTALL TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL
Apply MP grease to the lip of a new timing gear case or timing chain case oil seal.
Note
Keep the lip free from foreign matter.
Do not allow MP grease to contact the dust seal.
| *a | Depth |
Using SST and a hammer, tap in the timing gear case or timing chain case oil seal until its surface is flush with the timing chain cover assembly edge.
| Standard depth |
|---|
| 0.75 to 1.45 mm (0.0295 to 0.0571 in.) |
Note
Do not tap in the timing gear case or timing chain case oil seal at an angle.
Keep the lip free from foreign matter.
Wipe off any MP grease from the crankshaft.
INSTALL CRANKSHAFT PULLEY ASSEMBLY
Align the crankshaft pulley set crankshaft key with the key groove of the crankshaft pulley assembly.
| *a | Hold |
| *b | Turn |
Using SST, hold the crankshaft pulley assembly and install the crankshaft pulley set bolt.
Tech Tips
SST (Crankshaft pulley holding tool) fixing bolt part No.: 91551-80650 (2 pcs)
INSTALL FAN AND GENERATOR V BELT
Tech Tips
When reusing the fan and generator V belt, check the ribs and back of the fan and generator V belt for wear and cracks. If wear or a crack that reaches the core (at more than 1 point) is found, replace the fan and generator V belt.
Partially mount the fan and generator V belt on the engine water pump assembly as shown in the illustration. Mount the fan and generator V belt around the engine water pump assembly partially as shown in the illustration.
Note
Make sure the fan and generator V belt is securely mounted on the crankshaft pulley assembly.
Do not allow slack in the fan and generator V belt.
While holding the fan and generator V belt on the engine water pump assembly by hand as shown in the illustration, gradually rotate the crankshaft pulley assembly clockwise to mount the fan and generator V belt on the engine water pump assembly.
CAUTION:
Do not hold any other parts of the fan and generator V belt, or your fingers may get caught between the fan and generator V belt and engine water pump assembly as they are rotated.
Note
Guide the fan and generator V belt into the grooves of the engine water pump assembly as the crankshaft pulley assembly is rotated.
Make sure the fan and generator V belt is not inside out.
| *a | Correct |
| *b | Incorrect |
Rotate the crankshaft pulley assembly until the fan and generator V belt is fully mounted on the engine water pump assembly.
Check that the fan and generator V belt is securely mounted on the crankshaft pulley assembly and engine water pump assembly.
Note
Make sure the ribs of the fan and generator V belt are not cracked.
Start the engine and check that the fan and generator V belt turns smoothly without any noise.
INSTALL FAN SHROUD
INSPECT FOR OIL LEAK
Put the engine in inspection mode (maintenance mode) Click here
Start the engine. Make sure that there are no oil leaks from the area that was worked on.