FUEL PUMP DISASSEMBLY

CAUTION / NOTICE / HINT

Note


  • Do not disconnect the hose indicated in the illustration.

  • When replacing the fuel filter assembly, replace it together with the fuel suction plate sub-assembly.

    A004IXI

PROCEDURE


  1. REMOVE FUEL SENDER GAGE ASSEMBLY

    Click here

  2. REMOVE NO. 1 FUEL SUB-TANK


    1. A004KV7

      Disconnect the connector.

    2. A004HNB

      Hold the fuel suction plate sub-assembly in the direction of the arrow as shown in the illustration.

    3. Using needle nose plier, remove the E-ring.

    4. A004HBHE02
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with the tip taped, disengage the claw and separate the jet pump nozzle.

    5. A004IP2

      Using a screwdriver with the tip taped, disengage the 3 claws and separate the No. 1 fuel sub-tank.

      Note

      Do not damage the No. 1 fuel sub-tank or the fuel filter.

    6. A004HME

      Using a screwdriver with the tip taped, disengage the claw and separate the jet pump.

    7. A004KG7

      Remove the O-ring from the No. 1 fuel sub-tank.

  3. REMOVE FUEL PUMP ASSEMBLY


    1. A004KPS

      Using 2 screwdrivers with the tip taped, disengage the 2 claws.

    2. A004HU9

      Using a screwdriver with the tip taped, disengage the 3 claws and remove the fuel pump.

      Note

      Do not damage the fuel pump or the fuel filter.

    3. A004HS1E03

      Disconnect the connector, and remove the fuel pump wire harness.

    4. Remove the O-ring and fuel pump spacer from the fuel pump assembly.

      Text in Illustration
      *1 fuel pump wire harness
      *2 O-Ring
      *3 Fuel Pump Spacer

  4. REMOVE FUEL PRESSURE REGULATOR ASSEMBLY


    1. A004H69

      Remove the fuel pressure regulator assembly from the fuel filter.

    2. A004HWYE03
      Text in Illustration
      *1 O-Ring
      *2 Backup Ring

      Remove the 2 O-ring and backup ring from the fuel pressure regulator assembly.