FRONT CRANKSHAFT OIL SEAL INSTALLATION


  1. INSTALL TIMING GEAR CASE OR TIMING CHAIN CASE OIL SEAL


    1. Apply MP grease to the lip of a new timing gear case or timing chain case oil seal.

      Note


      • Keep the lip free from foreign matter.

      • Do not allow MP grease to contact the dust seal.

    2. A01FVQ7E01
      Text in Illustration
      *a Depth

      Using SST and a hammer, tap in the timing gear case or timing chain case oil seal until its surface is flush with the timing chain cover assembly edge.

      SST
      09636-20010
      Standard depth
      0.75 to 1.45 mm (0.0295 to 0.0571 in.)

      Note


      • Do not tap in the timing gear case or timing chain case oil seal at an angle.

      • Keep the lip free from foreign matter.

      • Wipe off any MP grease from the crankshaft.

  2. INSTALL CRANKSHAFT PULLEY ASSEMBLY


    1. Align the crankshaft pulley set crankshaft key with the key groove of the crankshaft pulley assembly.

    2. A01FRNWE01
      Text in Illustration
      *a Hold
      *b Turn

      Using SST, hold the crankshaft pulley assembly and install the crankshaft pulley set bolt.

      SST
      09213-54015
      09330-00021
      Torque:
      260 N*m  { 2651 kgf*cm, 192 ft.*lbf }

      Tech Tips

      SST (Crankshaft pulley holding tool) fixing bolt part No.: 91551-80650 (2 pcs)

  3. INSTALL FAN AND GENERATOR V BELT

    Tech Tips

    When reusing the fan and generator V belt, check the ribs and back of the fan and generator V belt for wear and cracks. If wear or a crack that reaches the core (at more than 1 point) is found, replace the fan and generator V belt.


    1. A01FSKA

      Partially mount the fan and generator V belt on the engine water pump assembly as shown in the illustration. Mount the fan and generator V belt around the engine water pump assembly partially as shown in the illustration.

      Note


      • Make sure the fan and generator V belt is securely mounted on the crankshaft pulley assembly.

      • Do not allow slack in the fan and generator V belt.

    2. A01FT0S

      While holding the fan and generator V belt on the engine water pump assembly by hand as shown in the illustration, gradually rotate the crankshaft pulley assembly clockwise to mount the fan and generator V belt on the engine water pump assembly.

      CAUTION:

      Do not hold any other parts of the fan and generator V belt, or your fingers may get caught between the fan and generator V belt and engine water pump assembly as they are rotated.

      Note


      • Guide the fan and generator V belt into the grooves of the engine water pump assembly as the crankshaft pulley assembly is rotated.

      • Make sure the fan and generator V belt is not inside out.

    3. A01FVVOE01
      Text in Illustration
      *a Correct
      *b Incorrect

      Rotate the crankshaft pulley assembly until the fan and generator V belt is fully mounted on the engine water pump assembly.

    4. Check that the fan and generator V belt is securely mounted on the crankshaft pulley assembly and engine water pump assembly.

      Note

      Make sure the ribs of the fan and generator V belt are not cracked.

    5. Start the engine and check that the fan and generator V belt turns smoothly without any noise.

  4. INSTALL FAN SHROUD

    Click here

  5. INSPECT FOR OIL LEAK


    1. Put the engine in inspection mode (maintenance mode) Click here

    2. Start the engine. Make sure that there are no oil leaks from the area that was worked on.