FRAME WIRE INSTALLATION

INSTALL WIRE HARNESS CLAMP BRACKET B (for LHD)

1. Install the wire harness clamp bracket B with the 2 bolts.

   Torque:

   13 N*m  { 133 kgf*cm, 10 ft.*lbf }

INSTALL NO. 4 FLOOR WIRE

1. for LHD:

   Install the No. 4 floor wire with 5 new stud clamps.

2. for RHD:

   Install the No. 4 floor wire with 4 new stud clamps.

3. 

   Text in Illustration

   *a	Vehicle Under Side
   	Front

   Attach the 3 claws and insert the frame wire into the floor panel hole.

   Tech Tips

   The arrow should point toward the front of the vehicle.

4. Connect the 2 wire harness clamps to the floor panel.

5. Install the bolt.

   Torque:

   13 N*m  { 133 kgf*cm, 10 ft.*lbf }

6. Install the 2 bolts and attach the clamp.

   Torque:

   13 N*m  { 133 kgf*cm, 10 ft.*lbf }

7. for LHD:

   
   

   1. Install the nut, and attach the 2 claws to the relay block.

      Torque:

      11 N*m  { 107 kgf*cm, 8 ft.*lbf }

   2. Connect the connector and attach the 4 wire harness clamps.

   3. Install the 2 bolts, 2 nut and attach the wire harness clamp.

      Torque:

      for bolts

      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

      for nuts

      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

   4. Install the 4 nuts and attach the 2 wire harness clamps.

      Torque:

      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

8. for RHD:

   
   

   1. Install the nut, and attach the 2 claws.

      Torque:

      11 N*m  { 107 kgf*cm, 8 ft.*lbf }

   2. Install the bolt and attach the 2 wire harness clamps.

9. Remove the bolt and connector cover.

   Note

   
   

   • Make sure to pull the connector cover assembly straight up, as a connector is connected to the bottom of the cover.

   • Do not allow any foreign objects or water to enter the inverter with converter.

10. Using an insulated tool, connect the No. 4 floor wire with the bolt.

    Torque:

    8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    Note

    
    

    • Do not damage the terminals, connector housings or inverter with converter when connecting them.

    • Do not touch the connector waterproofing rubber or terminals.

    • Do not allow any foreign objects or water to enter the inverter with converter.

    • Make sure that the connectors are fully engaged.

    • Make sure that the connector does not come out when its body is pulled.

11. Connect the air conditioner harness to the inverter with converter.

    Note

    
    

    • Do not damage the terminals, connector housings or inverter with converter when connecting them.

    • Do not touch the connector waterproofing rubber or terminals.

    • Do not allow any foreign objects or water to enter the inverter with converter.

    • Make sure that the connectors are fully engaged.

    • Make sure that the connector does not come out when its body is pulled.

12. Temporarily install the bolt with connector cover.

    CAUTION:

    Wear insulated gloves.

13. Connect the connector and wire harness clamp.

14. 

    Text in Illustration

    *a

    Red Mark

    Using an insulated tool, connect the 2 frame wires with the 2 nuts.

    Torque:

    9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

    Note

    Be sure to match the red marks on the frame wires to the red marks on the HV relay and install the frame wires.

15. 

    Text in Illustration

    *a

    Matchmark

    Install the battery shield contact.

    Note

    Correctly align the matchmark when installing the battery shield contact.

CHECK HIGH VOLTAGE CABLE CONNECTION CONDITION

INSTALL NO. 4 HYBRID VEHICLE BATTERY SHIELD SUB-ASSEMBLY

INSTALL AUXILIARY BATTERY TERMINAL

1. Insert the No. 4 floor wire into the floor panel hole and install the grommet.

2. 

   Text in Illustration

   *1	Battery Terminal
   *2	Arrow
   *a	Vehicle Under Side

   Install the auxiliary battery terminal with nut.

   Torque:

   6.8 N*m  { 69 kgf*cm, 60 in.*lbf }

   Tech Tips

   The arrow should point toward the battery terminal.

3. Install the connector cover.

INSTALL NO. 14 WIRE HARNESS PROTECTOR

1. Install the No. 14 wire harness protector with the nut and clamp.

   Torque:

   5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

INSTALL NO. 13 WIRE HARNESS PROTECTOR

1. Attach the 2 clamps with a new No. 13 wire harness protector.

INSTALL NO. 4 FRONT FLOOR HEAT INSULATOR

1. Install the No. 4 floor heat insulator with the 2 bolts.

   Torque:

   4.9 N*m  { 50 kgf*cm, 43 in.*lbf }

INSTALL WIRE HARNESS CLAMP BRACKET A

1. Install the wire harness clamp bracket A with the 2 nuts.

   Torque:

   8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

INSTALL REAR SEAT ASSEMBLY

Click here

INSTALL FUEL TANK ASSEMBLY

• w/o Canister Pump Module:

  Click here

• w/ Canister Pump Module:

  Click here

INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

Click here

INSTALL SERVICE PLUG GRIP

Click here

CONNECT CABLE TO AUXILIARY BATTERY NEGATIVE TERMINAL