INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY
Install the No. 2 fuel tank protector and No. 3 fuel tank protector to the fuel tank assembly.
Install the No. 1 fuel tank protector sub-assembly to the fuel tank assembly.
Tech Tips
Install the No. 1 fuel tank protector after installing the No. 2 fuel tank protector and No. 3 fuel tank protector.
INSTALL FUEL TANK CUSHION
Install 5 new No. 6 fuel tank cushions to the fuel tank assembly.
Install the fuel tank bracket, 2 fuel tank cushions and fuel tank cushion set to the fuel tank assembly.
INSTALL FUEL TUBE
Install the No. 5 fuel tube clamp to the fuel tank assembly.
Install the fuel tank return tube and fuel tank main tube sub-assembly to the fuel tank assembly with the No. 5 fuel tube clamp.
INSTALL FUEL TANK ASSEMBLY
Set the fuel tank assembly on an engine lifter with attachments.
Using an engine lifter, slowly raise the fuel tank assembly, and then install the fuel tank assembly with the 2 nuts, 4 bolts and 2 No. 1 fuel tank bands.
Note
Slowly raise the fuel tank assembly while being careful not to drop it.
INSTALL REAR SUSPENSION MEMBER BRACE
CONNECT FUEL TANK BREATHER TUBE
Connect the quick connector and clamp Click here.
CONNECT FUEL CUT OFF VALVE TUBE
Connect the quick connector and clamp Click here.
CONNECT FUEL TANK TO FILLER PIPE HOSE
*a | Top |
Connect the fuel tank to filler pipe hose with the hose clamp.
Tech Tips
Make sure the hose clamp is oriented as shown in the illustration.
CONNECT FUEL TUBE
*1 | Retainer |
*2 | Fuel Tube Connector |
*3 | Nylon Tube |
*4 | O-Ring |
*5 | Pipe |
Align the axis of the fuel tube connector with the axis of the pipe, insert the fuel tube connector and push in the retainer to connect the fuel tank return tube and fuel tank main tube sub-assembly.
Note
Check for damage or foreign objects on the connected part.
After connecting, check that the fuel tube connector and pipe are securely connected by pulling on them.
INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
ADD FUEL
INSTALL FUEL TANK VENT TUBE ASSEMBLY
INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE