AIR CONDITIONING UNIT INSTALLATION

Tech Tips

Use the same procedure for RHD and LHD vehicles.
The procedure listed below is for LHD vehicles.

INSTALL AIR CONDITIONING UNIT ASSEMBLY
Text in Illustration

*1 Bolt

*2 Screw
1. Install the air conditioning unit assembly with the 3 bolts and 2 screws.
  
  Torque:
  
  for bolt
  
  9.8 N*m { 100 kgf*cm, 87 in.*lbf }
INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT ASSEMBLY
1. for 2WD:
  1. Install the instrument panel reinforcement assembly with air conditioning unit assembly.
  2. Using a 12 mm hexagon wrench, tighten the 3 collars.
  3. Install the 10 bolts.
    
    Torque:
    
    for bolt A
    
    20 N*m { 204 kgf*cm, 15 ft.*lbf }
    
    for bolt B
    
    21 N*m { 214 kgf*cm, 15 ft.*lbf }
  4. Install the 6 caps.
    
    Text in Illustration
    
    *1 Cap *2 Collar
2. for AWD:
  1. Install the instrument panel reinforcement assembly with air conditioning unit assembly.
  2. Using a 12 mm hexagon wrench, tighten the 3 collars.
  3. Install the 11 bolts.
    
    Torque:
    
    for bolt A
    
    20 N*m { 204 kgf*cm, 15 ft.*lbf }
    
    for bolt B
    
    21 N*m { 214 kgf*cm, 15 ft.*lbf }
  4. Install the 6 caps.
    
    Text in Illustration
    
    *1 Cap *2 Collar
3. Install the nut.
  
  Torque:
  
  9.8 N*m { 100 kgf*cm, 87 in.*lbf }
4. Install the bolts and nuts.
5. Attach the clamps and connect the connectors.
6. Install the 2 bolts.
  
  Torque:
  
  10 N*m { 102 kgf*cm, 7 ft.*lbf }
7. Install the 2 grommets.
INSTALL QUICK HEATER ASSEMBLY (w/ PTC Heater)
1. Attach the 2 claws to install the quick heater assembly.
  
  Note
  
  If the claws of the quick heater assembly are damaged, install the quick heater assembly with 2 screws (90159-50327).
INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY

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INSTALL AIR HOSE
1. Install the air hose.
INSTALL LOWER DEFROSTER NOZZLE ASSEMBLY
1. Attach the 3 claws to install the lower defroster nozzle assembly.
INSTALL STEERING COLUMN ASSEMBLY

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INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY
1. Install the No. 2 air duct sub-assembly with the screw.
INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY
1. Install the No. 1 air duct sub-assembly with new clip.
INSTALL NO. 1 CONSOLE BOX DUCT
1. Install the No. 1 console box duct with the 2 clips.
INSTALL REAR NO. 2 AIR DUCT (for AWD)
1. Install the rear No. 2 air duct.
INSTALL REAR NO. 1 AIR DUCT (for AWD)
1. Install the rear No. 1 air duct with the nut or clip.
  
  Tech Tips
  
  The rear No. 1 air duct is installed with a nut (90179-06097) or clip (90467-05145).
INSTALL REAR NO. 3 AIR DUCT
1. Install the rear No. 3 air duct.
2. Attach the clamp.
INSTALL REAR NO. 1 AIR DUCT
1. Install the rear No. 1 air duct.
2. Attach the clamp.
INSTALL REAR NO. 2 AIR DUCT
1. Attach the 4 claws to install the rear No. 2 air duct.
2. Install the nut or clip.
  
  Tech Tips
  
  The rear No. 2 air duct is installed with a nut (90179-06097) or clip (90467-06124).
INSTALL REAR NO. 4 AIR DUCT
1. Attach the 4 claws to install the rear No. 4 air duct.
2. Install the nut or clip.
  
  Tech Tips
  
  The rear No. 4 air duct is installed with a nut (90179-06097) or clip (90467-06124).
INSTALL FRONT FLOOR CARPET ASSEMBLY
INSTALL REAR NO. 5 AIR DUCT

Tech Tips

Use the same procedure for both rear No. 5 air duct.
1. Install the rear No. 5 air duct with 2 screws.
INSTALL AIR DUCT PLUG

Tech Tips

Use the same procedure for both air duct plug.
1. Attach the 4 claws to instal the air duct plug.
INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

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INSTALL REAR SEAT ASSEMBLY

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INSTALL FRONT SEAT ASSEMBLY
1. for Sports Seat Type:
  
  Click here
2. for Luxury Seat Type:
  
  Click here
3. for Standard Seat Type
  
  Click here
CONNECT HEATER WATER INLET HOSE A
Text in Illustration

*a White Marking

*b 30 to 60°
1. Install the heater water inlet hose A as shown in the illustration.
CONNECT HEATER WATER OUTLET HOSE A
Text in Illustration

*a White Marking

*b 75 to 105°
1. Connect the heater water outlet hose A and attach the clip.
CONNECT AIR CONDITIONING TUBE ASSEMBLY
1. Remove the vinyl tape attached to the air conditioning tube assembly.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the air conditioning tube assembly.
  
  Compressor oil
  
  ND-OIL 8 or equivalent
3. Install the O-ring to the air conditioning tube assembly.
4. Connect the air conditioning tube assembly.
  
  Note
  
  After the connection, check that the claw of the piping clamp attached.
5. Attach the plate as shown in the illustration and install the bolt.
  
  Torque:
  
  9.8 N*m { 100 kgf*cm, 87 in.*lbf }
INSTALL FRONT WIPER MOTOR

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CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Note

When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.
ADD ENGINE COOLANT
1. for 2GR-FSE:
  
  Click here
2. for 4GR-FSE:
  
  Click here
CHARGE REFRIGERANT

Click here
WARM UP ENGINE

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INSPECT FOR COOLANT LEAK
1. for 2GR-FSE:
  
  Click here
2. for 4GR-FSE:
  
  Click here
CHECK FOR REFRIGERANT GAS LEAK

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INSTALL V-BANK COVER SUB-ASSEMBLY
1. for 2GR-FSE:
  
  Click here
2. for 4GR-FSE:
  
  Click here
INSTALL COOL AIR INTAKE DUCT SEAL
1. Install the cool air intake duct seal with the 7 clips.
INSTALL ENGINE ROOM SIDE COVER
1. Install the engine room side cover with the 4 clips.
CHECK SRS WARNING LIGHT

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Text in Illustration
*1	Bolt
*2	Screw

Text in Illustration
*a	White Marking
*b	30 to 60°

Text in Illustration
*a	White Marking
*b	75 to 105°