EXHAUST PIPE INSTALLATION


  1. INSTALL TAILPIPE LH


    1. Install the tailpipe LH to the 3 exhaust pipe supports.

  2. INSTALL TAILPIPE RH


    1. Install the tailpipe RH to the 3 exhaust pipe supports.

  3. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. w/ Protector:

      Tech Tips

      Only perform this procedure when replacement of the front No. 1 exhaust pipe protector is necessary.


      1. Install the front No. 1 exhaust pipe protector and exhaust pipe protector stay with the 2 bolts and 2 nuts.

        Torque:
        11 N*m  { 107 kgf*cm, 8 ft.*lbf }

      2. Install the clamp with the bolt.

        Torque:
        11 N*m  { 107 kgf*cm, 8 ft.*lbf }
    2. A01FIIAE01

      Using a vernier caliper, measure the free length of the compression springs.

      Minimum free length
      38.5 mm (1.52 in.)

      Tech Tips

      If the free length is less than the minimum, replace the compression spring.

    3. Install the 2 new gaskets to the front exhaust pipe assembly.

    4. A01FFE4E17
      Text in Illustration
      *1 Front Exhaust Pipe Assembly
      *2 Gasket
      *3 Wooden Block

      Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the front exhaust pipe assembly.

      Note


      • Be careful with the installation direction of the gasket.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • Do not push in the gasket by using the exhaust pipe when connecting it.

    5. Install 2 new gaskets and the front exhaust pipe with 4 new nuts, 8 bolts and 4 compression springs.

      Torque:
      for exhaust manifold side
      39 N*m  { 398 kgf*cm, 29 ft.*lbf }
      for tailpipe side
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  4. CONNECT HEATED OXYGEN SENSOR


    1. for Bank 2 Sensor 2:


      1. A01FFFE

        Before installing the heated oxygen sensor, twist the sensor wires counterclockwise 4 turns.

      2. A01FIUAE01
        Text in Illustration
        *1 Fulcrum Length

        Using SST, connect the heated oxygen sensor to the front exhaust pipe assembly.

        SST
        09224-00010
        Torque:
        without SST
        44 N*m  { 449 kgf*cm, 32 ft.*lbf }
        with SST
        40 N*m  { 408 kgf*cm, 30 ft.*lbf }

        Tech Tips


        • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification Click here.

        • Make sure SST and the wrench are connected in a straight line.

      3. After installing the sensor, check that the sensor wire is not twisted.

        If the sensor wire is twisted, reinstall the sensor.

      4. Connect the grommet of the heated oxygen sensor.

    2. for Bank 1 Sensor 2:


      1. A01FFFE

        Before installing the heated oxygen sensor, twist the sensor wires counterclockwise 4 turns.

      2. A01FDYRE01
        Text in Illustration
        *1 Fulcrum Length

        Using SST, connect the heated oxygen sensor to the front exhaust pipe assembly.

        SST
        09224-00010
        Torque:
        without SST
        44 N*m  { 449 kgf*cm, 32 ft.*lbf }
        with SST
        40 N*m  { 408 kgf*cm, 30 ft.*lbf }

        Tech Tips


        • Use a torque wrench with a fulcrum length of 300 mm (11.8 in.). When using a torque wrench with a fulcrum length that is not 300 mm (11.8 in.), calculate the torque specification for the torque wrench and SST based on the "without SST" torque specification Click here.

        • Make sure SST and the wrench are connected in a straight line.

      3. After installing the sensor, check that the sensor wire is not twisted.

        If the sensor wire is twisted, reinstall the sensor.

      4. Connect the grommet of the heated oxygen sensor.

  5. INSTALL FRONT CENTER FLOOR BRACE


    1. Install the front center floor brace with the 2 clips, 6 bolts and 2 nuts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

  6. INSTALL NO. 2 REAR FLOOR BOARD SUB-ASSEMBLY


    1. Install the No. 2 rear floor board sub-assembly with the 4 grommets and 7 clips.

  7. INSTALL NO. 1 REAR FLOOR BOARD SUB-ASSEMBLY


    1. Install the No. 1 rear floor board sub-assembly with the 4 grommets and 7 clips.

  8. INSPECT FOR EXHAUST GAS LEAK

    If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.