INTAKE MANIFOLD REMOVAL


  1. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  2. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  4. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

    Click here

  5. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  6. REMOVE PURGE VSV


    1. A01FFW8

      Disconnect the purge VSV connector.

    2. Disconnect the 2 purge line hoses.

    3. Remove the bolt and purge VSV.

  7. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    1. Disconnect the PCV hose, union to check valve hose and water by-pass hose.

      A01FJ36E01
      Text in Illustration
      *A for LHD *B for RHD
    2. A01FFFZ

      for LHD:

      Disconnect the 4 wire harness clamps.

    3. A01FDUC

      for RHD:

      Disconnect the 5 wire harness clamps.

    4. A01FF59

      Remove the bolt and No. 3 water by-pass pipe.

    5. A01FDSJ

      Remove the bolt and separate the No. 2 surge tank stay from the intake air surge tank assembly.

    6. A01FFKR

      Remove the 2 nuts from the intake air surge tank assembly.

    7. Using a 5 mm long hexagon socket wrench, remove the 6 bolts.

    8. Remove the intake air surge tank assembly and gasket.

  8. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. A01FHAM

      Disconnect the fuel tube sub-assembly from the fuel delivery pipe sub-assembly Click here.

    2. A01FI3A

      Disconnect the 6 injector connectors and 2 clamps.

    3. A01FFMA

      Remove the 4 bolts and fuel delivery pipe sub-assembly.

      Note

      When removing the delivery pipe, hold the pipe by both ends and pull it straight upward.

    4. Remove the 4 delivery pipe spacers from the intake manifold.

  9. REMOVE INTAKE MANIFOLD


    1. A01FH0K

      Remove the 4 bolts, 4 nuts, intake manifold and 2 gaskets.

  10. REMOVE STUD BOLT

    Note

    If a stud bolt is deformed or its threads are damaged, replace it.