REAR BRAKE(for Disc Type) REMOVAL

PROCEDURE


  1. REMOVE REAR WHEEL

  2. DRAIN BRAKE FLUID

    Note

    Immediately wash off any brake fluid that comes into contact with any painted surfaces.

  3. REMOVE REAR CONSOLE BOX

    Click here

  4. LOOSEN LOCK NUT

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  5. DISCONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A005K2G

      Disconnect the cable end of the No. 3 parking brake cable assembly from the rear disc brake cylinder operation lever.

    2. A005KLDE03
      Text in Illustration
      *1 Casing Cap
      *2 Clip
      *3 Offset Wrench (14 mm)

      Insert an offset wrench (14 mm) all the way into the casing cap clip to flex the clip claws and disconnect the parking brake cable.

  6. SEPARATE REAR BRAKE FLEXIBLE HOSE


    1. A005IIG

      Remove the union bolt and gasket and separate the rear flexible hose from the disc brake cylinder assembly.

  7. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A005M95

      Hold the rear disc brake pad guide pin and remove the 2 bolts and rear disc brake cylinder assembly.

  8. REMOVE REAR DISC BRAKE PAD KIT (PAD ONLY)


    1. A005LCJ

      Remove the 2 disc brake pads from the rear disc brake cylinder mounting.

  9. REMOVE REAR DISC BRAKE ANTI SQUEAL SHIM KIT


    1. Remove the anti squeal shim from the from each brake pads.

  10. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE


    1. A005KQQE01
      Text in Illustration
      *1 No. 1 Rear Disc Brake Pad Support Plate
      *2 No. 2 Rear Disc Brake Pad Support Plate

      Remove the No. 1 rear disc brake pad support plate and No. 2 rear disc brake pad support plate to the rear disc brake cylinder mounting.

      Note

      Each pad support plate has a different shape. Be sure to put an identification mark on each pad support plate so that they can be installed to their original position.

  11. REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN


    1. A005LTG

      Remove the 2 rear disc brake cylinder slide pins from the disc brake cylinder mounting.

  12. REMOVE REAR DISC BRAKE BUSH DUST BOOT


    1. A005K7C

      Remove the 2 rear disc brake bush dust boots from the rear disc brake cylinder mounting.

  13. REMOVE REAR DISC BRAKE CYLINDER MOUNTING


    1. A005HK5

      Remove the 2 bolts and the rear disc brake cylinder mounting from the axle beam.

  14. REMOVE REAR DISC


    1. A005HVJE01
      Text in Illustration
      *a Matchmark

      Place matchmarks on the disc and axle hub and remove the rear disc.