DESCRIPTION
When the electrical key transmitter sub-assembly is in the vehicle and the power switch is pressed, the certification ECU (smart key ECU assembly) receives a signal and changes the power source mode. In addition, when the shift lever is in P and the brake pedal is depressed, the hybrid control system can be started by pressing the power switch.
Tech Tips
When the certification ECU (smart key ECU assembly) is replaced with a new one and the cable is connected to the negative (-) auxiliary battery terminal, the power source mode changes to on (IG).
When the auxiliary battery cable is disconnected and reconnected, the power source returns to the mode it was in before the auxiliary battery cable was disconnected.
WIRING DIAGRAM
Refer to "System Diagram" Click here
CAUTION / NOTICE / HINT
Note
When using the GTS with the vehicle power switch off, connect the GTS to the vehicle and turn a courtesy light switch on and off at intervals of 1.5 seconds or less until communication between the GTS and the vehicle begins. Then select the Model Code "KEY REGIST" under manual mode and enter the following menus: Body Electrical / Entry & Start(CAN). While using the GTS, periodically turn a courtesy light switch on and off at intervals of 1.5 seconds or less to maintain communication between the GTS and the vehicle.
The entry and start system uses multiplex communication. First perform the inspections in "How to Proceed with Troubleshooting" to confirm that there are no communication malfunctions before proceeding with troubleshooting Click here.
Before replacing the hybrid vehicle control ECU, certification ECU (smart key ECU assembly), steering lock ECU (steering lock actuator assembly) or ID code box (immobiliser code ECU), refer to the entry and start system (for Entry Function) precaution Click here.
Make sure that no DTCs are output. If any DTCs are output, proceed to the Diagnostic Trouble Code Chart Click here.
If the entry and start system is disabled through the customize function, enable the system before performing troubleshooting Click here.
If the steering lock ECU (steering lock actuator assembly) is replaced, be sure to confirm that the steering is unlocked by turning the steering wheel to the left and right before starting the hybrid control system. If the steering is locked for any reason, open and close a door with the power switch off, and then unlock the steering by pressing the power switch. This prevents the hybrid control system from starting while the steering is locked.
After completing repairs, confirm that the problem does not reoccur.
Inspect the fuses of circuits related to this system before performing the following inspection procedure.
Tech Tips
| Problem Symptom | Data List Item | Active Test Item |
|---|---|---|
| Power source mode does not change to ON (READY) |
Power Source Control
Entry & Start |
- |
PROCEDURE
CHECK HYBRID CONTROL SYSTEM (READY ON)
Place the electrical key transmitter sub-assembly on the driver seat.
Depress the brake pedal.
Confirm that the entry indicator in the combination meter assembly illuminates in green*1 or the entry warning light is displayed in the combination meter assembly*2, and then press the power switch and check that the hybrid system turns on (READY).
*1: except TFT Meter Type
*2: for TFT Meter Type
| OK |
|---|
| Power source mode becomes on (READY). |
| OK |
|
END (HYBRID SYSTEM PERMISSION CONDITIONS WERE NOT SATISFIED) |
| NG |
|
CHECK AUXILIARY BATTERY
Measure the auxiliary battery voltage with the power switch off.
| Standard voltage |
|---|
| 11 to 14 V |
Tech Tips
It may be possible to tell whether the auxiliary battery is discharged by operating the horn.
If the auxiliary battery voltage is less than 11 V, charge or replace it.
| NEXT |
|
CHECK FOR DTC (ALL)
Using the GTS, confirm the output of DTCs for all systems.
| OK |
|---|
| No DTCs are output. |
Note
Make sure that no DTCs are output. If any DTCs are output, proceed to the Diagnostic Trouble Code Chart.
| NG |
|
GO TO DTC CHART |
| OK |
|
CHECK WAVE ENVIRONMENT
If the problem occurs in certain locations or times of day, the possibility of wave interference is high.
Tech Tips
Whether or not the problem is due to wave interference can be checked by holding the electrical key transmitter sub-assembly near the door control receiver (RF band).
| NEXT |
|
CHECK POWER SWITCH CONDITION
Get into the vehicle while carrying an electrical key transmitter sub-assembly.
Move the shift lever to P.
With the brake pedal released, check that pressing the power switch causes the power source mode to change.
| Result | Proceed to |
|---|---|
| Off → on (ACC) → on (IG) → off | A |
| Power source mode does not change to on (ACC) and on (IG) | B |
| Power source mode changes to on (IG) but not to on (ACC) | C |
| Power source mode changes to on (ACC) but not to on (IG) | D |
| B |
|
GO TO POWER SOURCE MODE DOES NOT CHANGE TO ON (IG AND ACC) Click here |
| C |
|
GO TO POWER SOURCE MODE DOES NOT CHANGE TO ON (IG) Click here |
| D |
|
GO TO POWER SOURCE MODE DOES NOT CHANGE TO ON (ACC) Click here |
| A |
|
READ VALUE USING GTS (STEERING UNLOCK SWITCH)
Connect the GTS to the DLC3.
Turn the power switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Power Source Control / Data List.
According to the display on the GTS, read the Data List.
| Tester Display | Measurement Item/Range | Normal Condition | Diagnostic Note |
|---|---|---|---|
| Steering Unlock Switch | State of steering unlock sensor signal output from steering lock actuator assembly / OFF or ON | OFF: Steering locked ON: Steering unlocked |
|
| OK |
|---|
| The item in the Data List indicates "ON" (the steering is unlocked). |
| NG |
|
GO TO STEERING LOCK SYSTEM (UNABLE TO UNLOCK STEERING WHEEL) Click here |
| OK |
|
READ VALUE USING GTS (STOP LIGHT SWITCH1)
Connect the GTS to the DLC3.
Turn the power switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Power Source Control / Data List.
According to the display on the GTS, read the Data List.
| Tester Display | Measurement Item/Range | Normal Condition | Diagnostic Note |
|---|---|---|---|
| Stop Light Switch1 | State of brake pedal / OFF or ON | OFF: Brake pedal released ON: Brake pedal depressed |
|
| OK |
|---|
| The item in the Data List changes when the brake pedal is depressed and released. |
| Result | Proceed to |
|---|---|
| OK | A |
| NG (for Bulb Type Stop Light) | B |
| NG (for LED Type Stop Light) | C |
| B |
|
INSPECT STOP LIGHT SWITCH ASSEMBLY Click here |
| C |
|
CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - POWER SOURCE AND BODY GROUND) Click here |
| A |
|
READ VALUE USING GTS (L CODE CHECK)
Connect the GTS to the DLC3.
Turn the power switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Entry&Start / Data List.
According to the display on the GTS, read the Data List.
| Tester Display | Measurement Item/Range | Normal Condition | Diagnostic Note |
|---|---|---|---|
| L Code Check | Verification result between ID code box (immobiliser code ECU) and steering lock ECU (steering lock actuator assembly) / OK or NG | OK: Verification result normal NG: Verification result abnormal |
When NG is displayed:
|
| OK |
|---|
| The Data List item changes to "OK" when the electrical key transmitter sub-assembly is inside the vehicle. |
Tech Tips
Reasons for verification failure:
The steering lock ECU (steering lock actuator assembly) is malfunctioning.
There is a problem with the communication between ECUs.
An ECU is replaced, but is not registered.
An ECU is replaced with an ECU which has a code already stored in it.
| NG |
|
REPLACE STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY) Click here |
| OK |
|
READ VALUE USING GTS (STARTER REQUEST SIGNAL)
Connect the GTS to the DLC3.
Turn the power switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Entry&Start / Data List.
According to the display on the GTS, read the Data List.
| Tester Display | Measurement Item/Range | Normal Condition | Diagnostic Note |
|---|---|---|---|
| Engine Start Condition | Status of hybrid control system start permission signal determined by steering lock ECU (steering lock actuator assembly) and sent to certification ECU (smart key ECU assembly) / OK or NG | OK: Hybrid control system start permitted NG: Hybrid control system start prohibited |
|
Note
Check that the entry indicator in the combination meter assembly illuminates in green*1 or the entry warning light is displayed in the combination meter assembly*2, and then press the power switch.
*1: except TFT Meter Type
*2: for TFT Meter Type
| OK |
|---|
| The display changes in response to the operation of the power switch. |
| NG |
|
REPLACE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) |
| OK |
|
READ VALUE USING GTS (S CODE CHECK)
Connect the GTS to the DLC3.
Turn the power switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Entry&Start / Data List.
According to the display on the GTS, read the Data List.
| Tester Display | Measurement Item/Range | Normal Condition | Diagnostic Note |
|---|---|---|---|
| S Code Check | Verification result between certification ECU (smart key ECU assembly) and ID code box (immobiliser code ECU) / OK or NG | OK: Verification result normal NG: Verification result abnormal |
|
| OK |
|---|
| The Data List item changes to "OK" when the electrical key transmitter sub-assembly is inside the vehicle. |
Tech Tips
Reasons for verification failure:
The ID code box (immobiliser code ECU) is malfunctioning.
There is a problem with the communication between ECUs.
An ECU is replaced, but is not registered.
An ECU is replaced with an ECU which has a code already stored in it.
| NG |
|
REPLACE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) Click here |
| OK |
|
CHECK ENGINE IMMOBILISER SYSTEM
| *a | Component with harness connected (Hybrid Vehicle Control ECU) |
Check the waveform according to the condition(s) in the table below.
Waveform 1
| *a | Approximately 160 ms | *b | Approximately 270 ms |
| Item | Content |
|---|---|
| Tester Connection | F56-23 (IMO) - F55-6 (E1) |
| Tool Setting | 2 V/DIV., 500 ms./DIV. |
| Condition | Within 3 seconds of hybrid control system start or within 3 seconds of power switch turned on (IG) after auxiliary battery cable disconnected and reconnected |
Waveform 2
| *a | Approximately 160 ms | *b | Approximately 270 ms |
| Item | Content |
|---|---|
| Tester Connection | F56-22 (IMI) - F55-6 (E1) |
| Tool Setting | 2 V/DIV., 500 ms./DIV. |
| Condition | Within 3 seconds of hybrid control system start or within 3 seconds of power switch turned on (IG) after auxiliary battery cable disconnected and reconnected |
| OK |
|---|
| The waveform is displayed as shown in illustration. |
| NG |
|
CHECK AND REPLACE HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - ID CODE BOX (IMMOBILISER CODE ECU)) Click here |
| OK |
|
READ VALUE USING GTS (STARTER REQUEST SIGNAL)
Connect the GTS to the DLC3.
Turn the power switch on (IG).
Turn the GTS on.
Enter the following menus: Body Electrical / Power Source Control / Data List.
According to the display on the GTS, read the Data List.
| Tester Display | Measurement Item/Range | Normal Condition | Diagnostic Note |
|---|---|---|---|
| Starter Request Signal | Hybrid control system start request signal status/ON or OFF | ON: With the shift lever in P and brake pedal depressed, the power switch is pressed and held OFF: After approx. 1 sec. has elapsed, the power switch is released |
|
Note
Check that the entry indicator in the combination meter assembly illuminates in green*1 or the entry warning light is displayed in the combination meter assembly*2, and then press the power switch.
*1: except TFT Meter Type
*2: for TFT Meter Type
| OK |
|---|
| The display changes in response to the operation of the power switch. |
| OK |
|
GO TO HYBRID CONTROL SYSTEM (HOW TO PROCEED WITH TROUBLESHOOTING) Click here |
| NG |
|
REPLACE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) |
INSPECT STOP LIGHT SWITCH ASSEMBLY
Inspect the stop light switch assembly Click here.
| NG |
|
REPLACE STOP LIGHT SWITCH ASSEMBLY Click here |
| OK |
|
CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) AND AUXILIARY BATTERY)
Disconnect the A23 stop light switch assembly connector.
Disconnect the F88 certification ECU (smart key ECU assembly) connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
Reconnect the F88 certification ECU (smart key ECU assembly) connector.
| *a | Front view of wire harness connector (to Stop Light Switch Assembly) |
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
| OK |
|
REPLACE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - POWER SOURCE AND BODY GROUND)
| *a | Front view of wire harness connector (to Stop Light Switch Assembly) |
Disconnect the stop light switch assembly connector.
Measure the voltage and resistance according to the value(s) in the table below.
| Standard Voltage | ||||||
|---|---|---|---|---|---|---|
|
| Standard Resistance | ||||||
|---|---|---|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
CHECK STOP LIGHT SWITCH ASSEMBLY
| *a | Component with harness connected (Stop Light Switch Assembly) |
Reconnect the stop light switch assembly connector.
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| NG |
|
REPLACE STOP LIGHT SWITCH ASSEMBLY Click here |
| OK |
|
CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) - STOP LIGHT SWITCH ASSEMBLY)
Disconnect the A50*1 or A23*2 stop light switch assembly connector.
*1: for LED Type Stop Light
*2: for Bulb Type Stop Light
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
|||||||||
|
Reconnect the A50*1 or A23*2 stop light switch assembly connector.
*1: for LED Type Stop Light
*2: for Bulb Type Stop Light
| *a | Front view of wire harness connector (to Certification ECU (Smart Key ECU Assembly)) |
Disconnect the F88 certification ECU (smart key ECU assembly) connector.
Measure the voltage according to the value(s) in the table below.
| Standard Voltage | ||||||||
|---|---|---|---|---|---|---|---|---|
|
| OK |
|
REPLACE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) |
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
REPLACE STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY)
Replace the steering lock ECU (steering lock actuator assembly) with a new one.
for LHD Click here
for RHD Click here
Perform the registration procedures (Refer to Service Bulletin).
| NEXT |
|
CHECK HYBRID CONTROL SYSTEM (READY ON)
Place the electrical key transmitter sub-assembly on the driver seat.
Depress the brake pedal.
Confirm that the entry indicator in the combination meter assembly illuminates in green*1 or the entry warning light is displayed in the combination meter assembly*2, and then press the power switch and check that the hybrid system turns on (READY).
*1: except TFT Meter Type
*2: for TFT Meter Type
| OK |
|---|
| Power source mode becomes on (READY). |
| OK |
|
END (STEERING LOCK ECU (STEERING LOCK ACTUATOR ASSEMBLY) WAS DEFECTIVE) |
| NG |
|
REPLACE ID CODE BOX (IMMOBILISER CODE ECU) |
REPLACE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY)
Replace the certification ECU (smart key ECU assembly) with a new one (Refer to Service Bulletin).
Perform the registration procedures (Refer to the Service Bulletin).
| NEXT |
|
CHECK HYBRID CONTROL SYSTEM (READY ON)
Place the electrical key transmitter sub-assembly on the driver seat.
Depress the brake pedal.
Confirm that the entry indicator in the combination meter assembly illuminates in green*1 or the entry warning light is displayed in the combination meter assembly*2, and then press the power switch and check that the hybrid system turns on (READY).
*1: except TFT Meter Type
*2: for TFT Meter Type
| OK |
|---|
| Power source mode becomes on (READY). |
| OK |
|
END (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) WAS DEFECTIVE) |
| NG |
|
REPLACE ID CODE BOX (IMMOBILISER CODE ECU) |
CHECK AND REPLACE HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - ID CODE BOX (IMMOBILISER CODE ECU))
Disconnect the F56 hybrid vehicle control ECU connector.
Disconnect the F43 ID code box (immobiliser code ECU) connector.
Measure the resistance according to the value(s) in the table below.
| Standard Resistance | |||||||||
|---|---|---|---|---|---|---|---|---|---|
|
| NG |
|
REPAIR OR REPLACE HARNESS OR CONNECTOR |
| OK |
|
REPLACE HYBRID VEHICLE CONTROL ECU
Replace the hybrid vehicle control ECU with a new one.
| NEXT |
|
CHECK HYBRID CONTROL SYSTEM (READY ON)
Place the electrical key transmitter sub-assembly on the driver seat.
Depress the brake pedal.
Confirm that the entry indicator in the combination meter assembly illuminates in green*1 or the entry warning light is displayed in the combination meter assembly*2, and then press the power switch and check that the hybrid system turns on (READY).
*1: except TFT Meter Type
*2: for TFT Meter Type
| OK |
|---|
| Power source mode becomes on (READY). |
| OK |
|
END (HYBRID VEHICLE CONTROL ECU WAS DEFECTIVE) |
| NG |
|
REPLACE ID CODE BOX (IMMOBILISER CODE ECU) |