REAR AXLE HUB BOLT REPLACEMENT

Note

When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1341, C1342, C1343 and/or C1344 may be stored. As there is no malfunction, clear the DTC(s).

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The procedure listed below is for the LH side.


  1. PRECAUTION (w/ Air Suspension)

    Note

    Be sure to read Precaution thoroughly before servicing Click here.

  2. REMOVE REAR WHEEL

  3. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY


    1. A01NFAZ

      Remove the 2 bolts, and separate the rear disc brake caliper assembly.

      Note

      Use wire or an equivalent tool to keep the brake caliper from hanging down by the flexible hose.

  4. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG


    1. Remove the parking brake shoe adjusting hole plug.

  5. REMOVE REAR DISC


    1. A01NFCBE01
      Text in Illustration
      *1 Matchmark

      Put matchmarks on the rear disc and the axle hub.

    2. A01ND9X

      Release the parking brake and remove the rear disc.

      Tech Tips

      If the disc can not be removed easily, use a screwdriver to turn the shoe adjuster as shown in the illustration in order to contract the parking brake shoes.

  6. REMOVE REAR AXLE HUB BOLT


    1. A01ND73E01
      Text in Illustration
      *1 Nut

      Temporarily install 2 nuts to the rear axle hub bolt as shown in the illustration.

      Recommended service nut
      Thread diameter: 12.0 mm (0.472 in.)
      Thread pitch: 1.5 mm (0.0591 in.)

      Note

      Install the nuts to prevent damage to the rear axle hub bolts.

    2. Using SST and a brass bar or an equivalent tool to hold the rear axle hub and bearing assembly, remove the rear axle hub bolt.

      SST
      09628-10011

      Note

      Do not damage the threads of the rear axle hub bolts.

  7. INSTALL REAR AXLE HUB BOLT


    1. A01NEFOE01
      Text in Illustration
      *1 Nut
      *2 Washer

      Temporarily install a new rear axle hub bolt to the rear axle hub and bearing assembly.

    2. Install a washer and nut to the new rear axle hub bolt as shown in the illustration.

      Recommended service nut
      Thread diameter: 12.0 mm (0.472 in.)
      Thread pitch: 1.5 mm (0.0591 in.)

      Tech Tips

      The thickness of the washer is preferably 5 mm (0.197 in.) or more.

    3. Using a brass bar or an equivalent tool to hold the rear axle hub and bearing assembly, install the rear axle hub bolt by tightening the nut.

      Note


      • Install the nuts to prevent damage to the rear axle hub bolts.

      • Do not damage the threads of the rear axle hub bolts.

    4. Remove the 3 nuts and washer from the 3 rear axle hub bolts.

  8. INSTALL REAR DISC


    1. A01NFCBE01
      Text in Illustration
      *1 Matchmark

      Align the matchmarks and install the rear disc.

      Note

      When replacing the rear disc with a new one, select the installation position where the rear disc has minimal runout.

  9. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG


    1. Install the parking brake shoe adjusting hole plug.

  10. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY


    1. A01NFAZ

      Install the rear disc brake caliper assembly with the 2 bolts.

      Torque:
      78 N*m  { 799 kgf*cm, 58 ft.*lbf }

  11. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL (for LHD)


    1. Remove the No. 1 instrument panel under cover sub-assembly Click here.

    2. Completely release the parking brake pedal.

    3. A01NF8OE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Loosen the lock nut and the adjusting nut to completely release the parking brake cable.

    4. Remove the rear wheels.

    5. Temporarily install the hub nuts to the hub bolts.

      Tech Tips

      Securely install the hub nuts to the rear disc.

    6. Remove the parking brake shoe adjusting hole plug.

    7. A01NCOWE04
      Text in Illustration
      *1 Expand
      *2 Contract

      Turn the shoe adjuster and expand the shoe until the disc locks.

    8. Turn and contract the shoe adjuster until the disc can rotate smoothly.

      Standard
      Returns 8 notches.

    9. Check that there is no brake drag against the shoe.

    10. Install the parking brake shoe adjusting hole plug.

    11. Turn the adjusting nut until the parking brake pedal travel is corrected to be within the specified range.

      Parking brake pedal travel
      7 to 10 notches at 300 N (31 kgf, 67.5 lbf)
    12. A01NF8OE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    13. Operate the parking brake pedal 3 to 4 times, and check the parking brake pedal travel.

    14. Check that there is no brake drag against the shoe.

    15. Remove the hub nuts from the hub bolts.

    16. Install the rear wheels.

      Torque:
      103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

    17. Install the No. 1 instrument panel under cover sub-assembly Click here.

  12. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL (for RHD)


    1. Remove the No. 1 instrument panel under cover sub-assembly Click here.

    2. Completely release the parking brake pedal.

    3. A01NH7FE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Loosen the lock nut and the adjusting nut to completely release the parking brake cable.

    4. Remove the rear wheels.

    5. Temporarily install the hub nuts to the hub bolts.

      Tech Tips

      Securely install the hub nuts to the rear disc.

    6. Remove the shoe adjusting hole plug.

    7. A01NCOWE04
      Text in Illustration
      *1 Expand
      *2 Contract

      Turn the shoe adjuster and expand the shoe until the disc locks.

    8. Turn and contract the shoe adjuster until the disc can rotate smoothly.

      Standard
      Returns 8 notches.

    9. Check that there is no brake drag against the shoe.

    10. Install the shoe adjusting hole plug.

    11. Turn the adjusting nut until the parking brake pedal travel is corrected to be within the specified range.

      Parking brake pedal travel
      7 to 10 notches at 300 N (31 kgf, 67.5 lbf)
    12. A01NH7FE01
      Text in Illustration
      *1 Lock Nut
      *2 Adjusting Nut

      Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    13. Operate the parking brake pedal 3 to 4 times, and check the parking brake pedal travel.

    14. Check that there is no brake drag against the shoe.

    15. Remove the hub nuts from the hub bolts.

    16. Install the rear wheels.

      Torque:
      103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

    17. Install the No. 1 instrument panel under cover sub-assembly Click here.

  13. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }