HV BATTERY INSTALLATION


  1. INSTALL HYBRID BATTERY PACK WIRE

    Tech Tips

    Exchange the lower hybrid battery carrier panel as a set when liquids collect at the lower hybrid battery carrier panel and powder sticks.


    1. A01NHFY

      Install the 4 clamps to the hybrid battery carrier panel.

    2. A01NF6K

      Install the battery pack wire to the lower hybrid battery carrier panel.

      Tech Tips

      Install the foam pad by pushing it in the direction shown in the illustration.

    3. A01NHT2

      Connect the 3 clamps, then install the battery pack wire to the lower hybrid battery carrier panel.

  2. INSTALL NO. 2 BATTERY PACKING

    Tech Tips

    Exchange the lower hybrid battery carrier panel as a set when liquids collect at the lower hybrid battery carrier panel and powder sticks.


    1. A01NHH6

      Install the No. 2 battery packing to the lower hybrid battery carrier panel.

      Note

      Make sure that there is no clearance between the battery packing and the lower carrier panel.

  3. INSTALL HYBRID BATTERY CARRIER PANEL

    Tech Tips

    Exchange the lower hybrid battery carrier panel as a set when liquids collect at the lower hybrid battery carrier panel and powder sticks.


    1. Install the lower hybrid battery carrier panel on the vehicle.

  4. INSTALL HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

    Tech Tips

    Exchange the lower hybrid battery carrier panel as a set when liquids collect at the lower hybrid battery carrier panel and powder sticks.


    1. A01NGCH

      Install the hybrid battery junction block assembly with the 3 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    2. A01ND5A

      Connect the 2 connectors to the hybrid battery junction block assembly.

    3. A01NGOSE01
      Text in Illustration
      *1 Red Tape

      Install the No. 3 wire frame to the hybrid battery junction block assembly with the 2 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

      Note


      • Make sure that each end of the No. 3 wire frame does not cross over each other.

      • Be sure to connect the No. 3 wire frame to each correct terminal as shown in the illustration.

  5. INSTALL ELECTRIC VEHICLE BATTERY PLUG ASSEMBLY

    Tech Tips

    Exchange the lower hybrid battery carrier panel as a set when liquids collect at the lower hybrid battery carrier panel and powder sticks.


    1. A01NFLT

      Install the electric vehicle battery plug assembly with the bolt.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    2. A01NCRD

      Connect the connector and clamp.

  6. INSTALL BATTERY COOLING BLOWER ASSEMBLY

    Tech Tips

    Exchange the lower hybrid battery carrier panel as a set when liquids collect at the lower hybrid battery carrier panel and powder sticks.


    1. A01NF7C

      Install the 3 battery cooling blower assemblies with the 9 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    2. A01NGGJ

      Connect each battery cooling blower assembly connector and 3 clamps.

  7. INSTALL NO. 2 HV BATTERY PACK CABLE

    Tech Tips

    Exchange the lower hybrid battery carrier panel as a set when liquids collect at the lower hybrid battery carrier panel and powder sticks.


    1. A01NERL

      Install the No. 2 HV battery pack cable with the bolt.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  8. INSTALL HV BATTERY

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. Attach the HV battery name label. (If the lower carrier panel is not being replaced)


      1. A01NHKA

        Attach the new label to the immediate right of the original one.

        Tech Tips

        An HV battery name label is supplied with the new battery.

    2. Attach the HV battery name label. (If the lower carrier panel is being replaced)


      1. A01NE74

        Attach the new label to the original position.

        Tech Tips

        An HV battery name label is supplied with the new battery.

    3. Install the HV battery module RH.


      1. Install the carry belts to the HV battery module RH.

      2. A01NGFL

        Install the HV battery module RH.

        Note

        After installing the HV battery module RH, remove the carry belts from the HV battery module RH.

      3. A01NHN3E02
        Text in Illustration
        *1 Correct
        *2 Incorrect

        Install the battery room ventilation hose.

        Note


        • Make sure that there is no space or gap between the grommet and the body.

        • Align the projections of the battery room ventilation hose and the rubber tube, and install the hose.

      4. A01NCQ8

        Connect the No. 2 HV battery pack cable to the HV battery module RH with a new nut.

        Torque:
        5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

        Note


        • Be sure to engage the plastic cover securely.

        • Insulate the tool with insulting tape.

        • Do not use a universal joint. Using a universal joint may cause the socket extension to drop and create a short circuit.

      5. A01NGFI

        Connect the connector.

    4. Install the center HV battery module.


      1. Install the carry belts to the center HV battery module.

      2. A01NHQQ

        Install the center HV battery module.

        Note

        After installing the center HV battery module, remove the carry belts from the center HV battery module.

      3. A01NGAV

        Install the battery room ventilation hose between the center HV battery module and the HV battery module RH.

        Note

        Align the projections of the battery room ventilation hose and the rubber tube, and install the hose.

      4. A01NH1A

        Connect the 2 connectors and clamp.

      5. A01NHPN

        Connect the connector and clamp.

      6. Connect the 2 wire harness clamps.

      7. A01NGZK

        Connect the connector.

      8. A01NDIN

        Connect the connector and clamp.

    5. Install the HV battery module LH.


      1. Install the carry belts to the HV battery module LH.

      2. A01NGF2

        Install the HV battery module LH.

        Note

        After installing the HV battery module LH, remove the carry belts from the HV battery module LH.

      3. A01ND66

        Install the carry belts to the center HV battery module as shown in the illustration.

      4. A01NCLY

        Connect the EV battery plug to the HV battery module LH with a new nut.

        Torque:
        5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

        Note


        • Be sure to engage the plastic cover securely.

        • Insulate the tool with insulting tape.

        • Do not use a universal joint. Using a universal joint may cause the socket extension to drop and create a short circuit.

      5. A01NG7K

        Connect the main battery cable to the HV battery module LH with a new nut.

        Torque:
        5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

        Note


        • Be sure to engage the plastic cover securely.

        • Insulate the tool with insulting tape.

        • Do not use a universal joint. Using a universal joint may cause the socket extension to drop and create a short circuit.

      6. Connect the connector.

      7. A01NHZS

        Connect the connector and clamp of the battery thermo sensor.

      8. A01NF5E

        Connect the battery room ventilation hose between the HV battery module LH and the center HV battery module.

        Note

        Align the projections of the battery room ventilation hose and the rubber tube, and install the hose.

  9. INSTALL BATTERY SMART UNIT

    CAUTION:

    Be sure to wear insulated gloves and protective goggles.


    1. A01NDT2

      Install the battery smart unit with the 2 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Connect the 3 connectors.

      Note

      The connectors should be connected securely.

  10. CHECK HIGH VOLTAGE CABLE CONNECTION CONDITION

    CAUTION:

    Wear insulated gloves and protective goggles.


    1. Check that each wire harness is being installed securely.

      A01NE50E01
      Text in Illustration
      *1 Red Tape *2 No. 3 Wire Frame
      *3 Plastic Cover - -

      Note


      • Make sure that the end of the No. 3 wire frame do not cross each other.

      • Be sure to connect the No. 3 wire frame to each correct terminal as shown in the illustration.

      • The connectors should be connected securely.

      • The nuts should be fastened securely.

      • Make sure that the 4 plastic covers are engaged securely.

  11. INSTALL BATTERY COVER SUB-ASSEMBLY

    CAUTION:

    Wear insulated gloves.


    1. Install the battery cover lock striker, then push the button to lock.

      A01NHUEE01

    2. Install the battery cover with the 25 bolts and 6 nuts.

      Note


      • When installing the battery cover, check that the battery cooling blower assembly wire harness is not pinched before tightening the bolts and nuts that secure the cover.

      • Use a ground bolt for position B.

      Torque:
      Bolt A
      25 N*m  { 255 kgf*cm, 19 ft.*lbf }
      Bolt B
      22 N*m  { 224 kgf*cm, 16 ft.*lbf }
      Bolt C
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
      Nut
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    3. A01NELK

      Connect the connector and clamp shown in the illustration.

    4. A01ND58

      Connect the 2 claws and clamp, and install the indoor electrical key oscillator.

    5. A01NDIU

      Connect the No. 3 wire frame with the bolt.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

  12. INSTALL NO. 1 BATTERY COVER LID


    1. A01NCXHE01

      Install the battery cover lock striker, then push the button to lock.

    2. Install the No. 1 battery cover lid with the 2 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  13. INSTALL BATTERY CARRIER DUCT


    1. A01NF54

      Install the battery carrier duct RH with the 2 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    2. A01NF6O

      Install the battery carrier duct CTR with the 2 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }
    3. A01NGX1

      Install the battery carrier duct LH with the 2 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  14. INSTALL BATTERY CARRIER BRACKET


    1. A01NH9N

      Install the battery carrier bracket with the 2 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

  15. INSTALL FRONT FLOOR CARPET ASSEMBLY


    1. Install the front floor carpet.

  16. INSTALL AIR INTAKE COVER


    1. Install the air intake cover RH.


      1. A01ND9T

        Install the air intake cover RH with the 2 claws and the 2 screws.

      2. Install the 2 hole covers.

    2. Install the air intake cover CTR.


      1. A01NG8X

        Install the air intake cover CTR with the 2 claws and the 2 screws.

      2. Install the 2 hole covers.

    3. Install the air intake cover LH.


      1. A01NF8M

        Install the air intake cover LH with the 2 claws and the 2 screws.

      2. Install the 2 hole covers.

  17. INSTALL REAR SEAT SIDE COVER LH


    1. A01NFWF

      Engage the 2 claws and 3 clips.

    2. Install the rear seat side cover LH with the 2 clips.

  18. INSTALL REAR SEAT SIDE COVER RH

    Tech Tips

    Perform the same procedure as for the LH side.

  19. INSTALL REAR DOOR SCUFF PLATE LH


    1. A01NEW9

      Engage the 3 clips, guide and 6 claws, and install the rear door scuff plate LH.

  20. INSTALL REAR DOOR SCUFF PLATE RH

    Tech Tips

    Perform the same procedure as for the LH side.

  21. INSTALL REAR NO. 1 SEAT ASSEMBLY (for RH Side)

    Tech Tips

    Click here.

  22. INSTALL REAR NO. 1 SEAT ASSEMBLY (for LH Side)

    Tech Tips

    Click here.

  23. INSTALL SERVICE PLUG GRIP

    CAUTION:

    Wear insulated gloves.

    Note

    Before connecting the service plug, check that no parts and tools remain and that the high voltage terminals and connectors are connected securely.


    1. A01NHEW

      Wear insulated gloves and insert the service plug grip in the order shown in the illustration.

    2. Tilt the service plug grip 90° and slide it down until a click sound is heard.

  24. INSTALL BATTERY SERVICE HOLE COVER


    1. A01NG1N

      Engage the 2 clips, 2 guides and install the battery service hole cover.

      Note

      Make sure that the battery service hole cover is installed securely.

  25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  26. PERFORM INITIALIZATION

    Some systems need initialization after reconnecting the cable to the negative battery terminal Click here.