REAR BRAKE REMOVAL

Note

When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1341, C1342, C1343 and/or C1344 may be stored. As there is no malfunction, clear the DTC(s).

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.


  1. PRECAUTION (w/ Air Suspension)

    Note

    Be sure to read Precaution thoroughly before servicing Click here.

  2. DISCONNECT BRAKE BOOSTER PUMP CONNECTOR


    1. A01NDJP

      With the power switch off, disconnect the 2 brake booster pump connectors.

  3. REMOVE REAR WHEEL

  4. DRAIN BRAKE FLUID

    Note

    If brake fluid leaks onto any painted surface, immediately wash it off.

  5. DISCONNECT REAR FLEXIBLE HOSE


    1. A01NDH6

      Remove the union bolt and gasket, and disconnect the rear flexible hose from the rear disc brake cylinder assembly.

  6. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A01NG90E01
      Text in Illustration
      *1 Hold
      *2 Turn

      Hold the 2 rear disc brake cylinder slide pins, and remove the 2 bolts and rear disc brake cylinder assembly.

  7. REMOVE REAR DISC BRAKE PAD


    1. A01NGIZ

      Remove the 2 rear disc brake pads from rear disc brake cylinder mounting.

  8. REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM


    1. Remove the 2 rear disc brake anti-squeal shims from the rear disc brake pads.

  9. REMOVE PAD WEAR INDICATOR PLATE


    1. A01NHJH

      Using a screwdriver, remove 2 pad wear indicator plates from the rear disc brake pads as shown in the illustration.

  10. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE


    1. A01NFWYE02
      Text in Illustration
      for Solid Type Rear Disc for Ventilated Type Rear Disc
      *1 No. 1 Rear Disc Brake Pad Support Plate No. 1 Rear Disc Brake Pad Support Plate
      *2 No. 2 Rear Disc Brake Pad Support Plate No. 2 Rear Disc Brake Pad Support Plate
      *3 No. 1 Rear Disc Brake Pad Support Plate No. 1 Rear Disc Brake Pad Support Plate with Tape
      *4 No. 2 Rear Disc Brake Pad Support Plate No. 2 Rear Disc Brake Pad Support Plate with Tape

      Remove the 2 No. 1 rear disc brake pad support plates and 2 No. 2 rear disc brake pad support plates from the rear disc brake cylinder mounting.

      Note

      The No. 1 rear disc brake pad support plate and the No. 2 rear disc brake pad support plate have different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that they can be reinstalled to their original position.

  11. REMOVE NO. 1 REAR DISC BRAKE CYLINDER SLIDE PIN


    1. A01NEM4

      Remove the No. 1 rear disc brake cylinder slide pin from the rear disc brake cylinder mounting.

  12. REMOVE NO. 2 REAR DISC BRAKE CYLINDER SLIDE PIN


    1. A01NHH1

      Remove the No. 2 rear disc brake cylinder slide pin from the rear disc brake cylinder mounting.

  13. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSHING


    1. A01NGAPE02
      Text in Illustration
      *1 Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the rear disc brake cylinder slide bushing from the No. 1 rear disc brake cylinder slide pin.

      Note

      Do not damage the No. 1 rear disc brake cylinder slide pin.

  14. REMOVE REAR DISC BRAKE BUSHING DUST BOOT


    1. A01NH6G

      Remove the 2 rear disc brake bushing dust boots from the rear disc brake cylinder mounting.

  15. REMOVE REAR DISC BRAKE CYLINDER MOUNTING


    1. A01NFTA

      Remove the 2 bolts and rear disc brake cylinder mounting from the rear axle carrier sub-assembly.

  16. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG


    1. Remove the parking brake shoe adjusting hole plug.

  17. REMOVE REAR DISC


    1. A01NFCBE01
      Text in Illustration
      *1 Matchmark

      Put matchmarks on the rear disc and the axle hub.

    2. A01ND9X

      Release the parking brake and remove the rear disc.

      Tech Tips

      If the disc can not be removed easily, use a screwdriver to turn the shoe adjuster as shown in the illustration in order to contract the parking brake shoes.