REAR DOOR WINDOW FRAME MOULDING (for Wagon) INSTALLATION

Tech Tips


  • Use the same procedures for the RH side and LH side.

  • The procedures listed below are for the LH side.

  • When installing the rear door window frame moulding sub-assembly, heat the vehicle body and rear door window frame moulding sub-assembly using a heat light.

Standard
Item Temperature
Vehicle Body 40 to 60°C (104 to 140°F)
Rear Door Window Frame Moulding Sub-assembly 20 to 30°C (68 to 86°F)

Note

Do not heat the vehicle body and rear door window frame moulding sub-assembly excessively.


  1. INSTALL REAR DOOR REAR WINDOW FRAME MOULDING LH


    1. Install a nose piece to an air riveter or hand riveter.

    2. Insert the mandrel part of a new rivet into the nose piece.

    3. Using the riveter, install the rear door rear window frame moulding as shown in the illustration.

      Tech Tips

      If the rivet cannot be cut, pull it once and cut it.

      A003EBS

      Note


      • A003ALIE02

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • A003EMHE02

        Confirm that the rivets are seated properly against the rear door rear window frame moulding.

      • Do not tilt the riveter when installing the rivet to the rear door rear window frame moulding.

      • Do not leave any space between the rivet head and rear door rear window frame moulding.

      • A003CRNE02

        Do not leave any space between the rear door rear window frame moulding and door frame. Firmly hold together the 2 items while installing the rivet.

  2. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING LH


    1. Install a nose piece to an air riveter or hand riveter.

    2. Insert the mandrel part of a new rivet into the nose piece.

    3. Using the riveter, install the rear door upper window frame moulding as shown in the illustration.

      Tech Tips

      If the rivet cannot be cut, pull it once and cut it.

      A003BH5

      Note


      • A003ALIE02

        Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • A003EMHE02

        Confirm that the rivets are seated properly against the rear door upper window frame moulding.

      • Do not tilt the riveter when installing the rivet to the rear door upper window frame moulding.

      • Do not leave any space between the rivet head and rear door upper window frame moulding.

      • A003CRNE02

        Do not leave any space between the rear door upper window frame moulding and door frame. Firmly hold together the 2 items while installing the rivet.

  3. INSTALL REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY LH


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape and butyl tape from the vehicle body surface.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Install a new rear door window frame moulding.


      1. Using a heat light, heat a new rear door window frame moulding and the vehicle body surface.

      2. Remove the peeling paper from the face of the rear door window frame moulding.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. A003E4ZE01
        Text in Illustration
        *1 Double-sided Tape
        *2 Butyl Tape

        Attach the clip, double-sided tape and butyl tape to install the rear door window frame moulding.

        Tech Tips

        Press the rear door window frame moulding firmly to install it.

  4. INSTALL REAR DOOR WEATHERSTRIP LH

    A003B6J

    1. Attach the 2 clips to install the upper part of the rear door weatherstrip.

  5. INSTALL REAR DOOR FRAME GARNISH LH


    1. A003C1QE01

      Attach the 2 clips to install the garnish.

  6. INSTALL REAR DOOR BELT MOULDING LH

    A003CH3

    1. Attach the 7 claws to install the rear door belt moulding.

  7. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH


    1. A003EMS

      Install the front side of the glass run.

    2. A003BISE01

      Apply MP grease to the sliding areas of the glass channel as shown in the illustration.

      Standard
      Area Specified Condition
      A 130 mm (5.12 in.)
      B 29 mm (1.14 in.)
    3. A003AH9

      Slide the rear door glass sub-assembly as shown in the illustration to install it.

  8. INSTALL REAR DOOR QUARTER WINDOW GLASS LH


    1. A003EC4E01

      Install the rear door quarter window glass together with the rear door quarter window weatherstrip in the direction indicated by the arrow in the illustration.

  9. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH


    1. A003ALL

      Insert the rear door window division bar sub-assembly from above.

    2. Install the rear door window division bar sub-assembly to the glass run.

    3. A003D71E01

      Install the rear door window division bar sub-assembly with the 2 bolts and screw.

      Torque:
      6.2 N*m  { 63 kgf*cm, 55 in.*lbf, for bolt and screw }

  10. INSTALL REAR DOOR GLASS RUN LH


    1. A003E0FE01

      Completely install the glass run.

  11. INSTALL REAR DOOR SERVICE HOLE COVER LH


    1. Apply butyl tape to the door.

    2. A003E51E01
      Text in Illustration
      *1 Reference Point

      Pass the rear door lock remote control cable and rear door inside locking cable through a new rear door service hole cover.

      Note


      • When installing the service hole cover, pull the links and connectors through the service hole cover.

      • There should be no wrinkles or folds after attaching the service hole cover.

      • After attaching the service hole cover, check the seal quality.

    3. Attach the rear door service hole cover by using the reference points on the rear door panel.

    4. Connect the connector.

  12. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP LH


    1. A003B49

      Install the rear door inner glass weatherstrip to the door panel.

  13. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. A003DTJ

      Connect the 2 cables to the inside handle.

    2. for 11 Speakers:

      Connect the connector.

    3. A003AO6E01
      Text in Illustration
      *1 w/ Rear Door Sunshade
      *2 w/o Rear Door Sunshade

      Attach the rear door trim board with the 4 claws on the rear door inner glass weatherstrip.

    4. A003BXN

      Install the rear door trim board with the 8 clips.

    5. Install the 3 screws.

  14. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL (w/ Power Window)


    1. Connect the connector.

    2. A003DJJ

      Attach the 6 claws and clip to install the rear power window regulator switch assembly with rear door armrest base panel.

  15. INSTALL DOOR ASSIST GRIP COVER LH


    1. A003BNU

      Attach the 10 claws to install the door assist grip cover.

  16. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG LH


    1. A003DEJ

      Attach the 3 claws to install the rear door inside handle bezel plug.

  17. INSTALL REAR DOOR NO. 1 STIFFENER CUSHION


    1. A003E60

      Install the rear door No. 1 stiffener cushion.

  18. INSTALL REAR DOOR REGULATOR INSIDE HANDLE PLATE (w/o Power Window)


    1. Install the rear door regulator inside handle plate.

  19. INSTALL REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)


    1. Temporarily install the rear door window regulator handle assembly and fully open the window.

    2. Install the snap ring to the rear door window regulator handle assembly.

    3. A003AQLE02

      Install the rear door window regulator handle assembly as shown in the illustration.

      Standard
      Area Specified Condition
      A 2.4° to 22.4°
      Text in Illustration
      *1 Front Side

  20. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (w/ Power Window)

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  21. INSTALL ENGINE ROOM SIDE COVER (w/ Power Window)


    1. A003B3G

      Install the engine room side cover with the clip.