REAR DOOR LOCK INSTALLATION

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.


  1. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH


    1. A003BFME01

      Install the rear door inside locking cable.

    2. A003D66

      Attach the 3 claws.

  2. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH


    1. A003CF2

      Install the rear door lock remote control cable.

    2. A003DGN

      Attach the claw.

  3. INSTALL REAR DOOR LOCK ASSEMBLY LH

    Note


    • When reusing the removed rear door lock assembly, replace the door lock wiring harness seal on the connector with a new one.

    • Do not allow grease or dust to adhere to the surface of the connector which contacts the door lock wiring harness seal.

    • Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may allow water intrusion in the connection. This may result in a malfunction of the rear door lock assembly.


    1. Apply MP grease to the sliding parts of the rear door lock assembly.

    2. Install a new door lock wiring harness seal to the rear door lock assembly.

    3. A003D2FE01

      Insert the rear door lock assembly into the rear door outside handle release plate, and set it to the rear door panel.

    4. Check sure that the rear door outside handle frame release plate is securely connected to the rear door lock assembly.

    5. Using a T30 "TORX" wrench, install the rear door lock assembly with the 3 screws.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
    6. A003CGK

      Attach the clamp.

  4. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH


    1. A003EMS

      Install the front side of the glass run.

    2. A003BISE01

      Apply MP grease to the sliding areas of the glass channel as shown in the illustration.

      Standard
      Area Specified Condition
      A 130 mm (5.12 in.)
      B 29 mm (1.14 in.)
    3. A003AH9

      Slide the rear door glass sub-assembly as shown in the illustration to install it.

  5. INSTALL REAR DOOR QUARTER WINDOW GLASS LH


    1. A003EC4E01

      Install the rear door quarter window glass together with the rear door quarter window weatherstrip in the direction indicated by the arrow in the illustration.

  6. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH


    1. A003ALL

      Insert the rear door window division bar sub-assembly from above.

    2. Install the rear door window division bar sub-assembly to the glass run.

    3. A003D71E01

      Install the rear door window division bar sub-assembly with the 2 bolts and screw.

      Torque:
      6.2 N*m  { 63 kgf*cm, 55 in.*lbf, for bolt and screw }

  7. INSTALL REAR DOOR GLASS RUN LH


    1. A003E0FE01

      Completely install the glass run.

  8. INSTALL REAR DOOR SERVICE HOLE COVER LH


    1. Apply butyl tape to the door.

    2. A003E51E01
      Text in Illustration
      *1 Reference Point

      Pass the rear door lock remote control cable and rear door inside locking cable through a new rear door service hole cover.

      Note


      • When installing the service hole cover, pull the links and connectors through the service hole cover.

      • There should be no wrinkles or folds after attaching the service hole cover.

      • After attaching the service hole cover, check the seal quality.

    3. Attach the rear door service hole cover by using the reference points on the rear door panel.

    4. Connect the connector.

  9. INSTALL REAR INNER DOOR GLASS WEATHERSTRIP LH


    1. A003B49

      Install the rear door inner glass weatherstrip to the door panel.

  10. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. A003DTJ

      Connect the 2 cables to the inside handle.

    2. for 11 Speakers:

      Connect the connector.

    3. A003AO6E01
      Text in Illustration
      *1 w/ Rear Door Sunshade
      *2 w/o Rear Door Sunshade

      Attach the rear door trim board with the 4 claws on the rear door inner glass weatherstrip.

    4. A003BXN

      Install the rear door trim board with the 8 clips.

    5. Install the 3 screws.

  11. INSTALL REAR DOOR REGULATOR INSIDE HANDLE PLATE (w/o Power Window)


    1. Install the rear door regulator inside handle plate.

  12. INSTALL REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)


    1. Temporarily install the rear door window regulator handle assembly and fully open the window.

    2. Install the snap ring to the rear door window regulator handle assembly.

    3. A003AQLE02

      Install the rear door window regulator handle assembly as shown in the illustration.

      Standard
      Area Specified Condition
      A 2.4° to 22.4°
      Text in Illustration
      *1 Front Side

  13. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. Connect the connector.

    2. A003DJJ

      Attach the 6 claws and clip to install the rear power window regulator switch assembly with rear door armrest base panel.

  14. INSTALL ASSIST GRIP COVER LH


    1. A003BNU

      Attach the 10 claws to install the door assist grip cover.

  15. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG LH


    1. A003DEJ

      Attach the 3 claws to install the rear door inside handle bezel plug.

  16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.