BACK WINDOW GLASS (for Sedan) INSTALLATION

CLEAN BACK WINDOW GLASS

INSTALL NO. 2 BACK WINDOW GLASS STOPPER

Text in Illustration

*1	Vehicle Body
*2	Stopper

1. Install 2 new stoppers to the vehicle body as shown in the illustration.

INSTALL NO. 1 BACK WINDOW GLASS STOPPER

INSTALL BACK WINDOW GLASS ADHESIVE DAM

1. 

   Text in Illustration

   *1

   Primer G

   Apply Primer G to the glass where the glass adhesive dam will be installed.

   Standard
   Area Specified Condition a 13.0 mm (0.512 in.)

   Note

   
   

   • Allow the primer coating to dry for 3 minutes or more.

   • Throw away any leftover primer.

   • Do not apply too much primer.

2. Remove the peeling paper from the adhesive part of a new dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the beyond the notches on the lower part of the glass.

   

   Text in Illustration

   *1	Backside	*3	Dam Center Line
   *2	Ceramic Notch	-	-

INSTALL NO. 1 BACK WINDOW MOULDING

1. 

   Text in Illustration

   *1	Backside
   *2	Primer G

   Using a brush or sponge, coat the contact surface of the glass and moulding with Primer G as shown in the illustration.

   Note

   
   

   • Allow the primer to dry for 3 minutes or more.

   • Throw away any leftover primer.

   • Do not apply too much primer.

   Tech Tips

   If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

2. Remove the peeling paper from a new back window outside moulding. Install the moulding as shown in the illustration.

INSTALL BACK WINDOW GLASS

1. Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

   Text in Illustration

   *1	CORRECT
   *2	Primer M
   *3	Adhesive
   *4	INCORRECT

   Note

   
   

   • Allow the primer to dry for 3 minutes or more.

   • Do not apply primer to the adhesive.

   • Throw away any leftover primer.

   • Do not apply too much primer.

2. Using a brush or sponge, apply Primer G to the contact surface of the back window glass.

   

   Standard
   Area Specified Condition a 10.0 mm (0.394 in.) b 7.0 mm (0.276 in.) c 17.0 mm (0.670 in.)

   Text in Illustration

   *1	Backside	*3	Primer G
   *2	Adhesive Center Line	-	-

   Tech Tips

   If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

   Note

   
   

   • Allow the primer to dry for 3 minutes or more.

   • Throw away any leftover primer.

   • Do not apply too much primer.

3. Apply adhesive to the back window glass.

   Adhesive
   Toyota Genuine Windshield Glass Adhesive or equivalent

   
   

   1. Cut off the tip of a cartridge nozzle as shown in the illustration below.

      Tech Tips

      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage Time Frame
      Temperature Usage Time Frame 35°C (95°F) 15 minutes 20°C (68°F) 1 hour 40 minutes 5°C (41°F) 8 hours

   2. Load a sealer gun with the cartridge.

   3. Apply adhesive to the back window glass as shown in the illustration.

      

      Standard
      Area Specified Condition a 12.0 mm (0.472 in.) b 8.0 mm (0.315 in.) c 10.0 mm (0.394 in.) d 17.0 mm (0.670 in.)

      Text in Illustration

      *1	Backside	*3	Adhesive
      *2	Adhesive Center Line	-	-

4. Install the back window glass to the vehicle body.

   
   

   1. Hold the back window glass securely in place with tape or equivalent until the adhesive has hardened.

      Note

      
      

      • Check that the stoppers are attached correctly.

      • Check the clearance between the vehicle body and glass.

   2. Lightly press the outer surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body.

   3. 

      Text in Illustration

      *1

      Adhesive

      Using a scraper, remove any excess or protruding adhesive.

      Tech Tips

      Apply adhesive to any areas where the amount of adhesive is inadequate.

      Note

      Do not drive the vehicle within the time written in the table below.

      Minimum Time
      Temperature Minimum Time Prior to Driving Vehicle 35°C (95°F) 1 hour 30 minutes 20°C (68°F) 5 hours 5°C (41°F) 24 hours

   4. Connect the connectors.

CHECK FOR LEAK AND REPAIR

1. Conduct a leak test after the adhesive has completely hardened.

2. Seal any leaks with auto glass sealer.

INSTALL ROOF HEADLINING ASSEMBLY

1. Return the roof headlining to its original position.

   Refer to the following procedure Click here.

CONNECT CABLE TO NEGATIVE BATTERY TERMINAL