WINDSHIELD GLASS INSTALLATION


  1. CLEAN WINDSHIELD GLASS


    1. Using a scraper, remove the damaged stoppers, dam and adhesive sticking to the glass.

    2. Clean the outer circumference of the glass with non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass.

      • Even if using new glass, clean the glass with non-residue solvent.

  2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER

    A00ORWCE08
    Text in Illustration
    *1 Vehicle Body
    *2 Stopper

    1. Install 2 new stoppers to the vehicle body as shown in the illustration.

  3. INSTALL NO. 2 WINDSHIELD GLASS STOPPER


    1. Apply Primer G to the glass where the stoppers will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Install 2 new stoppers to the glass at the locations shown in the illustration.

      A00OS45E01
      Text in Illustration
      *1 Backside *3 Ceramic Notch
      *2 Ceramic Line *4 Windshield Glass
      Standard
      Area Specified Condition
      a 14.2 mm (0.559 in.)

  4. INSTALL WINDSHIELD OUTSIDE MOULDING


    1. Using a brush or sponge, coat the contact surface of the glass and moulding with Primer G as shown in the illustration.

      Note


      • Allow the primer coating to dry for 3 minutes or more.

      • Do not coat the adhesive with Primer G.

      • Throw away any leftover primer.

      A00ORCME01
      Text in Illustration
      *1 Backside - -

    2. Remove the peeling paper from a new windshield outside moulding. Install the moulding as shown in the illustration.

  5. INSTALL WINDOW GLASS ADHESIVE DAM


    1. Apply Primer G to the glass where the glass adhesive dam will be installed.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    2. Remove the peeling paper from the adhesive part of a new dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area beyond the notches on the lower part of the glass.

      A00OSK8E01
      Text in Illustration
      *1 Backside *3 Ceramic Notch
      *2 Dam Center Line - -

  6. INSTALL WINDSHIELD GLASS

    A00OQJEE07
    Text in Illustration
    *1 Matchmark

    1. Position the glass.


      1. Using suction cups, place the glass in the correct position.

      2. Check that the entire contact surface of the glass rim is perfectly even.

      3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

        Tech Tips


        • Placing matchmarks is only necessary when installing a new glass. When reinstalling the used glass, matchmarks should already be present.

        • When reusing the glass, check and correct the matchmark positions.

        Note

        Check that the stoppers are attached to the vehicle body correctly.

      4. Using suction cups, remove the glass.

    2. A00OSEJE07
      Text in Illustration
      *1 CORRECT
      *2 Primer M
      *3 Adhesive
      *4 INCORRECT

      Using a brush, apply Primer M to the exposed part of the vehicle body.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Do not apply primer to the adhesive.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Using a brush or sponge, apply Primer G to the contact surface of the glass.

      A00OUR9E01
      Text in Illustration
      *1 Backside *3 Primer G
      *2 Adhesive Center Line - -
      Standard
      Area Specified Condition
      a 9.5 mm (0.374 in.)
      b 7.0 mm (0.276 in.)
      c 8.0 mm (0.315 in.)

      Tech Tips

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    4. A00OW2VE02
      Text in Illustration
      *1 Primer G

      Using a brush or sponge, coat the windshield outside moulding with Primer G as shown in the illustration.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    5. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of a cartridge nozzle as shown in the illustration.

        Tech Tips

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame
        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours

      2. Load a sealer gun with the cartridge.

      3. Apply adhesive to the glass as shown in the illustration.

        A00OR1BE01
        Text in Illustration
        *1 Backside *3 Adhesive
        *2 Adhesive Center Line - -
        Standard
        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 9.5 mm (0.374 in.)
    6. A00OUMLE08
      Text in Illustration
      *1 Matchmark

      Install the glass to the vehicle body.


      1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.

      2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.

        Note


        • Check that the stoppers are attached to the vehicle body correctly.

        • Check that the vehicle body and glass have a small gap between them.

      3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.

        Note

        Do not drive the vehicle for the amount of time written in the table below.

        Minimum Time
        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

    7. w/ Windshield Deicer System:

      Connect the windshield deicer connector.

  7. CHECK FOR LEAK AND REPAIR


    1. Conduct a leak test after the adhesive has completely hardened.

    2. Seal any leaks with auto glass sealer.

  8. INSTALL ROOF HEADLINING


    1. for Sedan:

      Return the roof headlining to its original position. Refer to the following procedures Click here.

    2. for Wagon:

      Return the roof headlining to its original position. Refer to the following procedures Click here.

  9. INSTALL ASSIST GRIP SUB-ASSEMBLY

    A00E801

    Tech Tips

    Use the same procedure for the other assist grip.


    1. Assemble the assist grip as shown in the illustration.

    2. A00E79P

      Install the assist grip.

  10. INSTALL VISOR HOLDER

    A00E8N0

    Tech Tips

    Use the same procedure to install the visor holder on the other side.


    1. Attach the 2 claws.

    2. Push in the visor holder as shown in the illustration.

  11. INSTALL VISOR ASSEMBLY LH

    A00EAS8

    1. Attach the 2 clips to install the visor.

  12. INSTALL VISOR ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  13. INSTALL RAIN SENSOR (w/ Rain Sensor)


    1. Clean the surface of the windshield glass that contacts the rain sensor.

    2. When replacing the rain sensor with a new one:

      Remove the protective cover on the rain sensor.

      Note

      Do not touch the silicon mixture directly with a finger.

    3. A006T6J

      Connect the connector.

      Note

      Do not touch the silicon mixture directly with a finger.

    4. A006W64

      Attach the 2 claws to install the rain sensor.

      Note

      Make sure that there are no air bubbles between the silicon mixture and windshield glass.

  14. INSTALL NO. 2 RAIN SENSOR COVER (w/ Rain Sensor)


    1. A006WN1

      Using a screwdriver, attach the 2 claws to install the No. 2 rain sensor cover.

  15. INSTALL NO. 1 RAIN SENSOR COVER (w/ Rain Sensor)


    1. A006V8F

      Attach the 3 claws to install the No. 1 rain sensor cover.

  16. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror)

    A003DYF

    1. Using a T20 "TORX" socket wrench, install the inner rear view mirror with the screw.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }

    2. Connect the connector.

  17. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror)


    1. A003AV4

      Attach the 2 claws and install the inner rear view mirror stay holder cover.

  18. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror)

    A003CO9

    1. Slide and install the inner rear view mirror as shown in the illustration.

  19. INSTALL MAP LIGHT ASSEMBLY

    A00EB9Q

    1. Connect the connector.

    2. Attach the 4 clips to install the map light.

  20. INSTALL LANE RECOGNITION CAMERA SENSOR ASSEMBLY (w/ Lane Keeping Assist System)


    1. Install the lane recognition camera sensor Click here.

  21. INSTALL FRONT PILLAR GARNISH LH

    A00E7THE01
    Text in Illustration
    *1 Front Pillar Garnish Clip
    *2 Protective Tape

    1. w/ Curtain Shield Airbag:

      Remove the protective cover.

    2. Attach the 2 guides.

    3. Turn the end of the front pillar garnish clip 90° with needle-nosed pliers and install it to the front pillar garnish.

      Tech Tips

      Tape the needle-nosed pliers tip before use.

    4. A00EATFE01
      Text in Illustration
      *1 Front Pillar Garnish Clip

      Attach the 2 clips to install the front pillar garnish.

  22. INSTALL FRONT PILLAR GARNISH RH

    Tech Tips

    Use the same procedure described for the LH side.

  23. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

    A00E7D9E01
    Text in Illustration
    *1 Paint Mark
    *2 Mark Position

    1. Install the front door opening trim weatherstrip as shown in the illustration.

  24. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

    Tech Tips

    Use the same procedure described for the LH side.

  25. INSTALL COWL SIDE TRIM BOARD LH

    A00E7SS

    1. Attach the clip, claw and guide to install the cowl side trim board.

  26. INSTALL COWL SIDE TRIM BOARD RH

    Tech Tips

    Use the same procedure described for the LH side.

  27. INSTALL FRONT DOOR SCUFF PLATE LH

    A00EA17

    1. Attach the 2 clips and 8 claws to install the front door scuff plate.

  28. INSTALL FRONT DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure described for the LH side.

  29. INSTALL COWL TOP VENTILATOR LOUVER LH


    1. A003DLJ

      Attach the 5 claws to install the cowl top ventilator louver LH.

    2. Install the clip.

  30. INSTALL COWL TOP VENTILATOR LOUVER RH


    1. A003C0D

      Attach the 8 claws to install the cowl top ventilator louver RH.

    2. Install the clip.

  31. INSTALL HOOD TO COWL TOP SEAL


    1. A003BK8

      Attach the 6 clips and 2 claws to install the hood to cowl top seal.

  32. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. Operate the wiper and stop the front wiper motor and link at the automatic stop position.

    2. A003D5LE01
      Text in Illustration
      *1 Wiper Arm Serrations
      *2 Wire Brush
      *3 Wiper Pivot Serrations

      Clean the wiper arm serrations.

    3. When reusing the front wiper motor and link assembly:


      1. Clean the wiper pivot serrations with a wire brush.

    4. A003DB8E01
      Text in Illustration
      *1 Louver Edge

      Install the front wiper arm and blade assembly LH to the position shown in the illustration with the nut.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }

      Tech Tips

      Hold the arm hinge by hand when tightening the nut.

      Standard
      Area Specified Condition
      A 36.3 to 51.3 mm (1.43 to 2.02 in.)
      B 29.4 to 44.4 mm (1.16 to 1.75 in.)

    5. Operate the front wipers while spraying washer fluid on the windshield glass. Make sure that the front wipers function properly and the wipers do not come into contact with the vehicle body.

  33. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. Operate the wiper and stop the front wiper motor and link at the automatic stop position.

    2. A003D5LE01
      Text in Illustration
      *1 Wiper Arm Serrations
      *2 Wire Brush
      *3 Wiper Pivot Serrations

      Clean the wiper arm serrations.

    3. When reusing the front wiper motor and link assembly:


      1. Clean the wiper pivot serrations with a wire brush.

    4. A003AQUE01
      Text in Illustration
      *1 Louver Edge

      Install the front wiper arm and blade assembly RH to the position shown in the illustration with the nut.

      Torque:
      26 N*m  { 265 kgf*cm, 19 ft.*lbf }

      Tech Tips

      Hold the arm hinge by hand when tightening the nut.

      Standard
      Area Specified Condition
      A 29.4 to 44.4 mm (1.16 to 1.75 in.)
      B 36.3 to 51.3 mm (1.43 to 2.02 in.)

  34. INSTALL FRONT WIPER ARM HEAD CAP


    1. A003C0N

      Install the front wiper arm head cap.

      Tech Tips

      Use the same procedure for all front wiper arm head caps.

  35. INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING LH


    1. for Sedan:

      Install the center roof drip side finish moulding Click here.

    2. for Wagon:

      Install the center roof drip side finish moulding Click here.

  36. INSTALL CENTER ROOF DRIP SIDE FINISH MOULDING RH

    Tech Tips

    Use the same procedure described for the LH side.

  37. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  38. INSTALL ENGINE ROOM COVER SIDE


    1. A003B3G

      Attach the 4 clips install the engine room side cover.

  39. CHECK SRS WARNING LIGHT


    1. Check the SRS warning light Click here.