CYLINDER HEAD GASKET REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    • w/ Navigation System (for HDD):

      After the ignition switch is turned off, the HDD navigation system requires approximately a minute to record various types of memory and settings. As a result, after turning the ignition switch off, wait a minute or more before disconnecting the cable from the negative (-) battery terminal.

  2. REMOVE EXHAUST MANIFOLD WITH TURBOCHARGER SUB-ASSEMBLY


    1. Remove the exhaust manifold with turbocharger Click here.

  3. REMOVE CAMSHAFT


    1. Remove the camshafts Click here.

  4. REMOVE EXHAUST FUEL ADDITION INJECTOR ASSEMBLY


    1. A003E5DE01
      Text in Illustration
      *1 Washer
      *2 Nozzle Holder Clamp

      Remove the bolt, washer, nozzle holder clamp, exhaust fuel addition injector and gasket.

  5. REMOVE FUEL INJECTOR SEAL


    1. A003ELAE01
      Text in Illustration
      *1 Fuel Injector Seal

      Remove the fuel injector seal from the exhaust fuel addition injector.

  6. REMOVE GLOW PLUG ASSEMBLY


    1. A003CF7

      Remove the 4 grommets.

    2. Remove the 4 nuts and No. 1 glow plug connector.

    3. Using a 10 mm deep socket wrench, remove the 4 glow plugs.

  7. REMOVE CYLINDER HEAD SUB-ASSEMBLY


    1. A003C82E01

      Uniformly loosen the 10 bolts in several steps, in the sequence shown in the illustration. Remove the 10 cylinder head bolts and plate washers.

      Note


      • Do not drop the washers into the cylinder head.

      • Head warpage or cracking could result from removing bolts in the incorrect order.

  8. REMOVE CYLINDER HEAD GASKET


    1. A003D90

      Remove the cylinder head gasket.