CLUTCH RELEASE CYLINDER REMOVAL


  1. REMOVE ENGINE ROOM SIDE COVER


    1. A003B3G

      Remove the clip and engine room side cover.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

    • w/ Navigation System (for HDD):

      After the ignition switch is turned off, the HDD navigation system requires approximately a minute to record various types of memory and settings. As a result, after turning the ignition switch off, wait a minute or more before disconnecting the cable from the negative (-) battery terminal.

  3. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL

  4. REMOVE RADIATOR SUPPORT OPENING COVER


    1. A003AXU

      Remove the 8 clips and radiator support opening cover.

  5. REMOVE BATTERY CLAMP SUB-ASSEMBLY


    1. A006X2R

      Remove the bolt and loosen the nut.

    2. Detach the hook of the battery clamp from the battery carrier, and then remove the battery clamp.

  6. REMOVE BATTERY

  7. REMOVE BATTERY TRAY

  8. DISCONNECT CLUTCH RELEASE CYLINDER TO ACCUMULATOR TUBE


    1. A003CA8

      Using a union nut wrench, disconnect the clutch release cylinder to accumulator tube.

      Tech Tips

      Use a container to catch the fluid.

  9. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY


    1. A003DJB

      Remove the 3 bolts, clutch release cylinder assembly and No. 1 clutch tube bracket.

  10. REMOVE RELEASE CYLINDER BLEEDER PLUG


    1. Remove the boot from the cylinder body.

    2. A003EJBE01

      Remove the release cylinder bleeder plug from the cylinder body.

  11. REMOVE CLUTCH RELEASE CYLINDER KIT


    1. Remove the push rod from the cylinder body.

    2. A003AKT

      Using compressed air, remove the piston and spring from the cylinder body.

    3. Remove the bleeder plug cap from the bleeder plug.

      Note

      Do not damage the inside of the cylinder body.