VACUUM PUMP(for 2GR-FKS) INSTALLATION

PROCEDURE


  1. INSTALL VACUUM PUMP ASSEMBLY


    1. When using a new vacuum pump assembly:


      1. B0074GTC04
        *1 No. 2 O-ring
        *2 No. 3 O-ring
        B0073AQ Engine Oil

        Apply engine oil to the No. 2 O-ring and No. 3 O-ring which are installed to a new vacuum pump assembly.

    2. When reusing the vacuum pump assembly:


      1. B0074GTC04
        *1 No. 2 O-ring
        *2 No. 3 O-ring
        B0073AQ Engine Oil

        Apply engine oil to a new No. 2 O-ring and No. 3 O-ring and install them to the vacuum pump assembly.

    3. Apply engine oil to the inner surface of the installation hole.

    4. B0077OVC02
      *a Coupling Teeth
      *b Groove
      *c Oil Pipe

      Temporarily install the vacuum pump assembly so that the oil pipe engages with the hole of the camshaft and the coupling teeth engages with the groove of the camshaft.

      Note


      • Ensure that the vacuum pump assembly is installed securely.

      • Be careful not to pinch the O-ring.

    5. B007722N02

      Install the vacuum pump assembly with the 3 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note


      • After installation, check that there are no gaps between the matching surfaces and that the vacuum pump assembly is not installed at an angle.

      • Tighten the 3 bolts in the order shown in the illustration.

  2. INSTALL NO. 2 WATER BY-PASS PIPE


    1. B00756D

      Install the No. 2 water by-pass pipe with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  3. CONNECT NO. 12 WATER BY-PASS HOSE


    1. B0077X1

      Connect the No. 12 water by-pass hose to the No. 2 water by-pass pipe and slide the clip to secure it.

  4. CONNECT UNION TO CONNECTOR TUBE HOSE (for RHD)


    1. B0076KA

      Connect the union to connector tube hose to the vacuum pump assembly and slide the clip to secure it.

  5. CONNECT OUTLET HEATER WATER HOSE A

    Click here

  6. CONNECT INLET HEATER WATER HOSE A

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  7. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

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  8. CONNECT VACUUM HOSE ASSEMBLY (for LHD)

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  9. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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  10. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

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  11. INSTALL NO. 2 ENGINE WIRE (for LHD)


    1. B0077SS

      Install the No. 2 engine wire with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  12. INSTALL BATTERY (for LHD)

    Click here

  13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  14. INSPECT VACUUM PUMP OPERATION

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