AUTOMATIC TRANSMISSION ASSEMBLY(for 8AR-FTS) REMOVAL

CAUTION / NOTICE / HINT

CAUTION:

The engine assembly with automatic transmission assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop.

PROCEDURE


  1. REMOVE ENGINE ASSEMBLY WITH TRANSMISSION

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  2. REMOVE REAR ENGINE MOUNTING MEMBER

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  3. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

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  4. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

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  5. REMOVE NO. 4 EXHAUST MANIFOLD HEAT INSULATOR

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  6. REMOVE TURBOCHARGER STAY

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  7. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY (TWC: Front and Rear Catalyst)

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  8. REMOVE TRANSMISSION INSULATOR


    1. B0077V9

      Remove the 2 bolts and transmission insulator from the automatic transmission assembly.

  9. REMOVE FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY


    1. B0076JLC01
      *1 Pin

      Remove the clip, pin and floor shift gear shifting rod sub-assembly from the transmission control shaft lever RH.

  10. DISCONNECT WIRE HARNESS


    1. Disconnect the park/neutral position switch assembly connector.

      B0074F6C01
      *1 Breather Plug Hose *2 No. 13 Water By-pass Hose
      *a Park/Neutral Position Switch Assembly Connector *b Transmission Wire Connector
      *c Nut *d Claw

    2. Disconnect the transmission wire connector.

      Tech Tips

      Disengage the claw, pull down the lever, and then disconnect the transmission wire connector.

    3. Disengage the clamp to disconnect the breather plug hose from the wire harness.

    4. Disengage the clamp to disconnect the No. 13 water by-pass hose from the wire harness.

    5. Remove the bolt and nut, and disconnect the wire harness from the automatic transmission assembly.

  11. REMOVE WIRE HARNESS CLAMP BRACKET


    1. B0073SB

      Disengage the clamp to disconnect the wire harness.

    2. Remove the bolt and wire harness clamp bracket from the automatic transmission assembly.

  12. DISCONNECT WATER BY-PASS HOSE


    1. B0072R4

      Slide the 2 clips and disconnect the 2 water by-pass hoses from the transmission oil cooler.

  13. REMOVE NO. 1 AIR TUBE


    1. B00746N

      Slide the clip and disconnect the No. 3 ventilation hose from the No. 1 air tube.

    2. B00769EC01
      *1 No. 1 Air Hose
      *2 Intercooler Assembly

      Remove the 2 bolts and separate the No. 1 air tube from the engine assembly.

    3. Loosen the hose clamp and disconnect the No. 1 air tube from the No. 1 air hose.

    4. Loosen the hose clamp and remove the No. 1 air tube from the intercooler assembly.

  14. REMOVE STARTER ASSEMBLY


  15. REMOVE FLYWHEEL SIDE COVER


    1. B007553

      Remove the flywheel side cover from the engine assembly.

  16. REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT


    1. B00750R

      Turn the crankshaft to gain access to the 6 drive plate and torque converter assembly setting bolts and remove each drive plate and torque converter assembly setting bolt while holding the crankshaft pulley bolt with a wrench.

      Tech Tips

      There will be one black colored drive plate and torque converter assembly setting bolt.

  17. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY


    1. Using a rope or equivalent, support the automatic transmission assembly at the positions shown in the illustration.

      B0076RFC01
      B0075QY Support Position - -

      CAUTION:


      • Do not raise the automatic transmission assembly more than necessary.

      • Make sure to confirm the center of gravity of the automatic transmission assembly when supporting it.

    2. B0073AY

      Remove the 9 bolts and automatic transmission assembly from the engine assembly.

      Note

      To prevent damage to the knock pins, do not pry between the automatic transmission assembly and engine assembly.

  18. REMOVE TORQUE CONVERTER ASSEMBLY


    1. B00776XC01
      *a Matchmark

      Put matchmarks on the automatic transmission case sub-assembly and the torque converter assembly.

    2. Remove the torque converter assembly from the automatic transmission assembly.

  19. INSPECT TORQUE CONVERTER ASSEMBLY

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