OIL PUMP INSTALLATION

PROCEDURE


  1. INSTALL TIMING CHAIN COVER ASSEMBLY

    Note


    • Tighten the bolts within 10 minutes of applying seal packing.

    • Do not add engine oil for at least 2 hours after installation.

    • Do not start the engine for at least 2 hours after installation.


    1. Clean the contact surfaces of the engine assembly, and confirm that no oil, moisture, or other foreign matter is on the surfaces.

      B0077TIC03
      *a Engine Assembly Side *b Timing Chain Cover Assembly Side
      B0073NQ Clean - -

      Note

      Be sure to clean the contact surfaces, especially the surfaces shown in the illustration.

    2. Apply a light coat of engine oil to a new oil pump gasket.

    3. Install the oil pump gasket.

    4. B0076TNC03
      *a Seal Diameter
      B0073AQ Seal Packing

      Apply seal packing in a continuous line to the engine unit as shown in the illustration.

      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Seal Diameter
      3.0 to 4.0 mm (0.118 to 0.157 in.)

      Note

      Install the timing chain cover assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.

    5. Apply seal packing to the timing chain cover assembly as shown in the illustration.

      B0076PYC02
      *a

      Dashed Line Area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)

      		 *b

      Continuous Line Area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)
      *c

      Alternate Long and Short Dashed Line Area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)

      		 *d

      Dashed Line Area

      (Seal packing: Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent)
      *e 9.0 mm (0.354 in.) *f 3.0 mm (0.118 in.)
      *g 6.0 mm (0.236 in.) or more - -
      Seal Packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

      Note


      • When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.

      • Install the timing chain cover assembly within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.

      Application Specification
      Area Seal Packing Diameter Application Position from Inside Seal Line

      Dashed Line Area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)

      		 3.5 mm (0.138 in.) or more 3.0 to 4.0 mm (0.118 to 0.157 in.)

      Continuous Line Area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)

      		 6.0 mm (0.236 in.) or more 1.0 to 2.0 mm (0.0394 to 0.0787 in.)

      Alternate Long and Short Dashed Line Area

      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)

      		 4.5 mm (0.177 in.) or more 3.0 to 4.0 mm (0.118 to 0.157 in.)

      Dashed Line Area

      (Seal packing: Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent)

      		 3.5 mm (0.138 in.) or more 2.0 to 3.0 mm (0.0787 to 0.118 in.)
    6. B0075JNC04
      *1 Crankshaft
      *a Drive Rotor Spline
      *b 15°

      Align the drive rotor spline and the crankshaft as shown in the illustration. Install the timing chain cover assembly.

    7. install the 2 nuts and 26 bolts in the order shown in the illustration.

      B0077JEC08
      *a Torque *b Bolt and Nut Tightening Order
      *c Nut - -
      Bolt Length
      Item Length
      Bolt (A) 28 mm (1.10 in.)
      Bolt (B) 55 mm (2.17 in.)
      Bolt (C) 60 mm (2.36 in.)
      Bolt (D) 40 mm (1.57 in.)

      Note

      Make sure that there is no oil on the threads of the bolts.

      Torque:
      Bolt (A), (B) and nut
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      Bolt (C), (D)
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

      Note


      • Tighten the bolts within 10 minutes of applying seal packing.

      • Do not add engine oil for at least 2 hours after installation.

      • Do not start the engine for at least 2 hours after installation.

  2. INSTALL TIMING CHAIN CASE OIL SEAL


    1. B0073LSE06

      Using SST and a hammer, tap in a new timing chain case oil seal until its surface is flush with the timing chain cover assembly edge.

      SST
      09223-22010
      09506-35010
      Oil Seal Protrusion Height
      0 to 1.0 mm (0 to 0.0394 in.)

      Note


      • Keep the lip free from foreign matter.

      • Do not tap on the oil seal at an angle.

      • Make sure that the oil seal edge does not protrude from the timing chain cover assembly.

  3. INSTALL TIMING CHAIN COVER PLATE

    Click here

  4. INSTALL OIL STRAINER SUB-ASSEMBLY

    Click here

  5. INSTALL OIL PAN SUB-ASSEMBLY

    Click here

  6. INSTALL OIL LEVEL SENSOR BRACKET

    Click here

  7. INSTALL ENGINE OIL LEVEL SENSOR

    Click here

  8. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY

    Click here

  9. INSTALL SPARK PLUG TUBE GASKET

    Click here

  10. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

    Click here

  11. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH

    Click here

  12. INSTALL IGNITION COIL ASSEMBLY

    Click here

  13. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. Install the No. 1 engine cover sub-assembly to the cylinder head cover sub-assembly with the 2 clips.

  14. INSTALL CRANKSHAFT PULLEY

    Click here

  15. INSTALL OIL FILTER BRACKET SUB-ASSEMBLY


    1. Install the oil filter bracket sub-assembly and a new gasket with the 2 nuts and 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  16. INSTALL WIRE HARNESS CLAMP BRACKET


    1. Install the wire harness clamp bracket to the timing chain cover assembly with the nut.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Install the wire harness clamp bracket to the timing chain cover assembly with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Install the wire harness clamp bracket to the cylinder head cover sub-assembly LH with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    4. Install the wire harness clamp bracket to the oil filter bracket sub-assembly with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  17. INSTALL CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side of Bank 1)

    Click here

  18. INSTALL CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side of Bank 1)

    Click here

  19. INSTALL CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side of Bank 2)

    Click here

  20. INSTALL CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side of Bank 2)

    Click here

  21. INSTALL WATER OUTLET SUB-ASSEMBLY

    Click here

  22. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

    Click here

  23. INSTALL NO. 2 WATER BY-PASS HOSE ASSEMBLY

    Click here

  24. INSTALL NO. 3 WATER BY-PASS HOSE

    Click here

  25. INSTALL NO. 2 WATER BY-PASS HOSE

    Click here

  26. INSTALL NO. 6 WATER BY-PASS HOSE

    Click here

  27. INSTALL NO. 1 WATER BY-PASS PIPE (w/ Oil Cooler)

    Click here

  28. INSTALL WATER PUMP PULLEY

    Click here

  29. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

    Click here

  30. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

    Click here

  31. INSTALL FUEL PUMP ASSEMBLY (for High Pressure)

    Click here

  32. INSTALL ENGINE WIRE

    Click here

  33. REMOVE ENGINE ASSEMBLY FROM ENGINE STAND

    Click here