RADIATOR INSTALLATION

PROCEDURE

1. INSTALL LOWER RADIATOR SUPPORT

   
   

   1. Install the 2 lower radiator supports to the radiator assembly.

2. INSTALL RADIATOR SUPPORT CUSHION

   
   

   1. Install the 2 radiator support cushions to the radiator assembly.

3. INSTALL RADIATOR ASSEMBLY

   
   

   1. Engage the 3 guides.

   2. Engage the 3 claws to install the fan shroud assembly to the radiator assembly.

      Note

      Do not damage the radiator assembly when installing the fan shroud assembly.

   3. Install the radiator assembly with the fan shroud assembly to the vehicle body.

      Note

      Do not apply excessive force to the cooler condenser assembly or pipe when installing the radiator assembly.

4. INSTALL ENGINE ROOM ECU OUTLET DUCT

   
   

   1. Install the engine room ECU outlet duct to the fan shroud assembly.

5. CONNECT COOLER CONDENSER ASSEMBLY

   
   

   1. Engage the 2 guides.

   2. Engage the 2 claws to connect the cooler condenser assembly to the radiator assembly.

      Note

      Do not damage the cooler condenser assembly or radiator assembly when connecting the cooler condenser assembly.

6. INSTALL UPPER RADIATOR SUPPORT

   
   

   1. Install the upper radiator support with the 5 bolts.

      Torque:

      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

   2. Engage the 5 clamps to connect the wire harness to the upper radiator support.

   3. Connect the 2 horn connectors and smog ventilation sensor connector.

7. CONNECT OUTLET NO. 2 OIL COOLER HOSE (w/ Transmission Oil Cooler)

   
   

   1. Connect the outlet No. 1 oil cooler hose to the radiator assembly and slide the clip to secure it.

   2. Install a new flexible hose clamp to the radiator assembly.

   3. Engage the clamp to connect the outlet No. 1 oil cooler hose to the flexible hose clamp.

8. CONNECT INLET NO. 1 OIL COOLER HOSE (w/ Transmission Oil Cooler)

   
   

   1. Connect the inlet No. 1 oil cooler hose to the radiator assembly and slide the clip to secure it.

9. INSTALL NO. 2 RADIATOR HOSE SUB-ASSEMBLY

   
   

   1. Install the No. 2 radiator hose sub-assembly to the radiator assembly and water inlet with thermostat sub-assembly and slide the 2 clips to secure it.

   2. Install a new radiator hose clamp to the fan shroud assembly.

   3. Engage the clamp to connect the No. 2 radiator hose sub-assembly to the radiator hose clamp.

10. INSTALL RADIATOR RESERVE TANK ASSEMBLY

    
    

    1. Engage the 2 claws to install the radiator reserve tank assembly to the fan shroud assembly.

    2. Engage the clamp to connect the outlet radiator reserve tank hose to the fan shroud assembly.

    3. Connect the outlet radiator reserve tank hose to the radiator pipe and slide the clip to secure it.

    4. Engage the clamp to connect the radiator reserve tank hose to the fan shroud assembly.

    5. Connect the radiator reserve tank hose to the radiator assembly and slide the clip to secure it.

11. CONNECT ENGINE ROOM MAIN WIRE

    
    

    1. Engage the 7 clamps to connect the engine room main wire to the upper radiator support sub-assembly.

    2. Connect the cooling fan ECU connector.

12. INSTALL NO. 1 RADIATOR HOSE

    
    

    1. Install the No. 1 radiator hose to the radiator assembly and water inlet and slide the 2 clips to secure it.

13. CONNECT HOOD LOCK CONTROL CABLE ASSEMBLY

    
    

    1. Engage the clamp to connect the hood lock control cable assembly to the upper radiator support.

14. INSTALL HOOD LOCK ASSEMBLY

    Click here

15. INSTALL HOOD LOCK RELEASE LEVER PROTECTOR

    Click here

16. INSTALL AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE

    Click here

17. INSTALL INLET NO. 1 AIR CLEANER

    Click here

18. ADD ENGINE COOLANT

    Click here

19. INSPECT FOR COOLANT LEAK

    Click here

20. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here

21. INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here

22. INSTALL COOL AIR INTAKE DUCT SEAL

    Click here

23. INSTALL ENGINE ROOM SIDE COVER

    Click here