RADIATOR REMOVAL

PROCEDURE


  1. REMOVE ENGINE ROOM SIDE COVER

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  2. REMOVE COOL AIR INTAKE DUCT SEAL

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  3. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

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  4. REMOVE V-BANK COVER SUB-ASSEMBLY

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  5. REMOVE INLET NO. 1 AIR CLEANER

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  6. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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  7. DRAIN ENGINE COOLANT

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  8. REMOVE HOOD LOCK RELEASE LEVER PROTECTOR

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  9. DISCONNECT HOOD LOCK CONTROL CABLE ASSEMBLY


    1. B00770FC01
      *A for RHD
      *B for LHD

      Disengage the clamp and disconnect the hood lock control cable assembly from the upper radiator support.

  10. REMOVE HOOD LOCK ASSEMBLY

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  11. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. B0075FM

      Slide the clip and disconnect the radiator reserve tank hose from the water inlet.

    2. Disengage the clamp and disconnect the wire harness from the radiator reserve tank assembly.

    3. Disengage the 2 claws and remove the radiator reserve tank assembly from the fan shroud assembly.

  12. REMOVE NO. 1 RADIATOR HOSE


    1. B0076II

      Slide the 2 clips and remove the No. 1 radiator hose from the radiator assembly and water inlet.

  13. DISCONNECT NO. 2 RADIATOR HOSE


    1. B00736P

      Slide the clip and disconnect the No. 2 radiator hose from the radiator assembly.

  14. DISCONNECT ENGINE ROOM MAIN WIRE


    1. B0077SF

      Disconnect the cooling fan ECU connector.

    2. Disengage the 5 clamps and disconnect the engine room main wire from the upper radiator support.

  15. REMOVE UPPER RADIATOR SUPPORT

    B0076R0

    1. Disconnect the 2 horn connectors and smog ventilation sensor connector.

    2. B0073IX

      Disengage the 5 clamps.

    3. B0077AK

      Remove the 5 bolts and upper radiator support.

  16. SEPARATE COOLER CONDENSER ASSEMBLY


    1. B0072UR

      Disengage the 2 claws.

    2. Disengage the 2 guides and separate the cooler condenser assembly from the radiator assembly.

      Note

      Do not damage the cooler condenser assembly or radiator assembly when removing the cooler condenser assembly.

  17. REMOVE ENGINE ROOM ECU OUTLET DUCT

    B0077J9

    1. Remove the engine room ECU outlet duct from the fan shroud assembly.

  18. REMOVE RADIATOR ASSEMBLY


    1. Remove the radiator assembly with the fan shroud assembly from the vehicle.

      Note

      Do not apply excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

    2. B0076VO

      Disengage the 3 claws.

    3. Disengage the 3 guides and remove the fan shroud assembly from the radiator assembly.

      Note

      Do not damage the radiator assembly when removing the fan shroud assembly.

  19. REMOVE RADIATOR SUPPORT CUSHION


    1. Remove the 2 radiator support cushions from the radiator assembly.

  20. REMOVE LOWER RADIATOR SUPPORT


    1. Remove the 2 lower radiator supports from the radiator assembly.