CYLINDER HEAD GASKET REMOVAL

PROCEDURE


  1. REMOVE TURBOCHARGER SUB-ASSEMBLY

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  2. REMOVE DIRECT FUEL INJECTOR ASSEMBLY

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  3. REMOVE FUEL PUMP ASSEMBLY (for High Pressure)

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  4. REMOVE VACUUM PUMP ASSEMBLY

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  5. REMOVE IGNITION COIL ASSEMBLY

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  6. REMOVE CAMSHAFT POSITION SENSOR (for Intake Side)

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  7. REMOVE CAMSHAFT POSITION SENSOR (for Exhaust Side)

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  8. REMOVE NO. 1 TURBO WATER PIPE

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  9. REMOVE NO. 3 VENTILATION HOSE

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  10. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

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  11. REMOVE CYLINDER HEAD COVER GASKET

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  12. REMOVE NO. 6 WATER BY-PASS HOSE

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  13. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

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  14. REMOVE AIR CLEANER BRACKET

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  15. REMOVE WATER OUTLET SUB-ASSEMBLY

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  16. REMOVE CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY

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  17. REMOVE IDLER PULLEY SUB-ASSEMBLY

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  18. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

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  19. REMOVE CRANKSHAFT PULLEY ASSEMBLY

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  20. REMOVE CRANKSHAFT POSITION SENSOR

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  21. REMOVE TIMING CHAIN COVER ASSEMBLY

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  22. REMOVE TIMING CHAIN COVER OIL SEAL

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  23. SET NO. 1 CYLINDER TO TDC/COMPRESSION

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  24. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

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  25. REMOVE TIMING CHAIN GUIDE

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  26. REMOVE CHAIN TENSIONER SLIPPER

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  27. REMOVE CHAIN SUB-ASSEMBLY

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  28. REMOVE NO. 1 CHAIN VIBRATION DAMPER

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  29. REMOVE CAMSHAFT TIMING GEAR ASSEMBLY

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  30. REMOVE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

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  31. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY

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  32. REMOVE NO. 3 WATER BY-PASS PIPE

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  33. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

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  34. REMOVE VALVE LASH ADJUSTER ASSEMBLY

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  35. REMOVE VALVE STEM CAP

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  36. REMOVE CYLINDER HEAD SUB-ASSEMBLY


    1. A01R3YFN01

      Using a 10 mm bi-hexagon wrench, uniformly loosen the 10 cylinder head set bolts in the order shown in the illustration. Remove the 10 cylinder head set bolts and plate washers.

      Note


      • Be careful not to drop plate washers into the cylinder head sub-assembly.

      • Warpage or cracking of the cylinder head sub-assembly may result from removing bolts in the incorrect order.

      Tech Tips

      Arrange the removed parts in such a way that they can be reinstalled to their original locations.

    2. Remove the cylinder head sub-assembly from the cylinder block sub-assembly.

  37. REMOVE CYLINDER HEAD GASKET


    1. Remove the cylinder head gasket from the cylinder block sub-assembly.

  38. INSPECT CYLINDER HEAD SET BOLT

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  39. INSPECT CYLINDER HEAD SUB-ASSEMBLY

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