ENGINE ASSEMBLY REMOVAL


  1. REMOVE ENGINE ROOM SIDE COVER LH


    1. Remove the 7 clips and engine room side cover LH.

      A01EN5SE01

  2. REMOVE ENGINE ROOM SIDE COVER RH


    1. Remove the 7 clips and engine room side cover RH.

      A01EPFTE01

  3. REMOVE UPPER RADIATOR SUPPORT SEAL


    1. A01ENLH

      Remove the 3 clips and upper radiator support seal.

  4. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A01EN38E01

      Raise the front of the V-bank cover to detach the 3 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

  5. DISCHARGE FUEL SYSTEM PRESSURE


    1. Discharge the fuel system pressure Click here.

  6. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • w/ Navigation System:

      After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.

    • When disconnecting the cable, some systems need to be initialized after the cable from the cable is reconnected Click here.

  7. REMOVE FRONT FENDER APRON SEAL FRONT LH


    1. A01EPDR

      Using a clip remover, remove the 4 clips and fender apron seal.

  8. REMOVE FRONT FENDER APRON SEAL REAR LH


    1. A01ESH6

      Using a clip remover, remove the 4 clips and fender apron seal.

  9. REMOVE FRONT FENDER APRON SEAL FRONT RH


    1. A01EO1I

      Using a clip remover, remove the 3 clips and fender apron seal.

  10. REMOVE FRONT FENDER APRON SEAL REAR RH


    1. A01EQKU

      Using a clip remover, remove the 4 clips and fender apron seal.

  11. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. A01EQP2

      Remove the 3 bolts and 2 screws.

    2. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.

  12. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  13. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A01EN7K

      Remove the 10 bolts and No. 1 engine under cover.

  14. REMOVE NO. 2 ENGINE UNDER COVER


    1. A01ERKF

      Remove the 2 bolts and No. 2 engine under cover.

  15. REMOVE OIL PAN PROTECTOR ASSEMBLY

    A01EPTF

    1. Remove the 4 bolts and oil pan protector.

  16. REMOVE RADIATOR GRILLE


    1. A01EQD7E01
      Text in Illustration
      *1 Protective Tape

      Put protective tape around the radiator grille assembly.

    2. Remove the screw and 2 clips.

    3. Detach the 4 clips and partially remove the upper radiator seal.

    4. Detach the 14 claws and remove the radiator grille assembly.

    5. w/ Wide View Front Monitor System:

      Disconnect the connector.

  17. REMOVE RADIATOR SIDE DEFLECTOR RH (w/o Air Cooled Transmission Oil Cooler)


    1. A01EQ8A

      Using a clip remover, remove the 5 clips and side deflector.

  18. REMOVE RADIATOR SIDE DEFLECTOR LH


    1. A01EPV6

      Using a clip remover, remove the 5 clips and side deflector.

  19. REMOVE FRONT FENDER MAIN SEAL LH


    1. A01ERY2

      Using a clip remover, detach the 3 clips and remove the fender main seal.

  20. REMOVE FRONT FENDER MAIN SEAL RH

    Tech Tips

    Use the same procedure described for the LH side.

  21. REMOVE FRONT WIPER ARM LH


    1. Remove the nut, wiper arm and blade.

  22. REMOVE FRONT WIPER ARM RH


    1. Remove the nut, wiper arm and blade.

  23. REMOVE HOOD TO COWL TOP SEAL


    1. A01EO3N

      Using a clip remover, detach the 12 clips and 4 clamps, and remove the hood to cowl top seal.

  24. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. A01EQS4

      Disconnect the washer hose.

    2. A01EOFE

      Remove the 2 clips.

    3. Detach the 17 claws and remove the cowl top ventilator louver sub-assembly.

  25. REMOVE HOOD SUB-ASSEMBLY


    1. A01EOLT

      Remove the 2 hood support bolts and disconnect the hood supports.

      CAUTION:

      Remove the hood support assembly while supporting the hood by hand.

    2. Remove the 4 bolts and hood.

  26. DRAIN ENGINE OIL


    1. Remove the oil filler cap.

    2. A01EPCF

      Remove the 2 bolts and No. 2 engine under cover seal.

    3. Remove the oil pan drain plug and gasket, and drain the engine oil into a container.

    4. Install a new gasket and the oil pan drain plug.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

  27. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    A01EN5HE01

    1. Loosen the radiator drain cock plug.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Remove the radiator cap. Then drain the coolant from the radiator.

    3. Loosen the 2 cylinder block drain cock plugs. Then drain the coolant from the engine.

    4. Tighten the 2 cylinder block drain cock plugs.

      Torque:
      13 N*m  { 130 kgf*cm, 10 ft.*lbf }

    5. Tighten the radiator drain cock plug by hand.

  28. REMOVE AIR CLEANER HOSE ASSEMBLY


    1. A01EPIO

      Disconnect the vacuum hose and No. 2 ventilation hose.

    2. Loosen the 2 hose clamps.

    3. Remove the air cleaner hose.

  29. REMOVE AIR CLEANER ASSEMBLY


    1. A01ENV0

      Remove the 3 bolts and air cleaner.

  30. REMOVE NO. 1 RADIATOR HOSE

  31. REMOVE NO. 2 RADIATOR HOSE

  32. REMOVE FAN SHROUD


    1. A01ESC5

      Loosen the 4 nuts holding the fluid coupling fan.

    2. Remove the fan and generator V belt Click here.

    3. A01EOA5E01

      Disconnect the reservoir hose from the upper radiator tank.

    4. w/ Air Cooled Transmission Oil Cooler:

      Detach the claw to open the flexible hose clamp.

    5. Remove the 2 bolts and disconnect the oil cooler tube from the fan shroud.

    6. Remove the 2 bolts holding the fan shroud.

    7. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.

      Note

      Be careful not to damage the radiator core.

    8. Remove the fan pulley.

  33. REMOVE RADIATOR ASSEMBLY


    1. A01EO0L

      Disconnect the 2 oil cooler hoses.

    2. A01ES7X

      Remove the 4 bolts and radiator.

  34. REMOVE WATER HOSE SUB-ASSEMBLY

    A01ESBQ

  35. DISCONNECT FUEL MAIN AND RETURN HOSE


    1. A01EMV2

      Remove the fuel pipe clamp.

    2. Disconnect the fuel main and return hoses Click here.

  36. DISCONNECT WIRE HARNESS AND HOSE


    1. A01ER5U

      Disconnect the purge line hose.

    2. Disconnect the ECM connector.


      1. A01EQ2K

        for LHD:

        Disconnect the clamp and ECM connector.

        Tech Tips

        Refer to the following procedures to disconnect the ECM connector Click here.

      2. A01ERY6

        for RHD:

        Disconnect the 2 clamps and ECM connector.

        Tech Tips

        Refer to the following procedures to disconnect the ECM connector Click here.

    3. Disconnect the 4 connectors.


      1. A01EP43

        for LHD:

        Disconnect the 4 connectors and clamp from the connector holder block.

      2. A01EOZ3

        for RHD:

        Disconnect the 4 connectors and 2 clips from the connector holder block.

    4. A01EMXJ

      w/ Secondary Air Injection System:

      Disconnect the 2 air pump connectors and 3 clamps.

    5. w/ Secondary Air Injection System:

      Remove the nut and connector bracket.

    6. Remove the bolt and disconnect the ground wire.

    7. w/ Secondary Air Injection System:

      Disconnect the 2 air injection system hoses.

    8. A01ENHD

      Remove the nut and disconnect the wire from the positive (+) battery cable.

    9. Disconnect the cable from the positive (+) battery terminal.

    10. Remove the bolt and disconnect the ground wire from the body.

    11. Remove the bolt and disconnect the ground wire from the bracket.

    12. w/ Secondary Air Injection System:

      Disconnect the 4 air injection control driver connectors.

    13. Remove the nut and disconnect the wire and 2 clips from the engine room junction block.

    14. Disconnect the 2 connectors and 2 clips from the engine room junction block.

    15. A01ES1V

      Disconnect the 2 connectors and clamps.

  37. DISCONNECT COOLER COMPRESSOR ASSEMBLY


    1. A01ENT2

      Remove the 3 bolts, nut and stud bolt, and disconnect the cooler compressor.

      Tech Tips

      It is not necessary to completely remove the compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.

  38. DISCONNECT VANE PUMP ASSEMBLY


    1. A01ERYX

      Disconnect the 2 clamps and power steering oil pressure switch connector.

    2. A01ENCK

      Remove the 2 bolts and disconnect the vane pump.

  39. REMOVE GENERATOR ASSEMBLY


  40. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01EPAO

      Remove the dipstick.

    2. Remove the bolt and dipstick guide.

    3. Remove the O-ring from the dipstick guide.

  41. REMOVE TAILPIPE ASSEMBLY


    1. Remove the bolt, clamp and gasket.

    2. Remove the tailpipe from the 2 exhaust pipe supports.

    3. Remove the bolt and clamp, and then disconnect the tailpipe from the center exhaust pipe.

  42. REMOVE CENTER EXHAUST PIPE ASSEMBLY


    1. Remove the 4 bolts.

    2. Remove the center exhaust pipe from the 3 exhaust pipe supports.

    3. Remove the 2 gaskets from the front exhaust pipe and front No. 2 exhaust pipe.

  43. REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY


    1. Disconnect the heated oxygen sensor connector.

    2. Remove the bolt and disconnect the wire harness clamp bracket of the oxygen sensor from the transmission.

    3. Remove the 2 nuts, front No. 2 exhaust pipe and gasket from the exhaust manifold LH.

  44. REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. Disconnect the heated oxygen sensor connector.

    2. Remove the bolt and disconnect the wire harness clamp bracket of the oxygen sensor from the transmission.

    3. Remove the 2 nuts, front exhaust pipe and gasket from the exhaust manifold RH.

  45. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

    Click here

  46. REMOVE REAR PROPELLER SHAFT ASSEMBLY

    Click here

  47. REMOVE PROPELLER SHAFT HEAT INSULATOR


    1. A01EOCZ

      Remove the 2 bolts and heat insulator.

  48. REMOVE NO. 2 MANIFOLD STAY


    1. A01ERSO

      Remove the 3 bolts and manifold stay.

  49. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01EPPF

      Remove the 3 bolts and heat insulator.

  50. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A01EQC0

      Disconnect the connector.

    2. Using a clip remover, detach the wire harness clamp.

    3. A01ERIE

      w/ Secondary Air Injection System:

      Remove the 10 nuts, exhaust manifold and 2 gaskets.

    4. A01ENY9

      w/o Secondary Air Injection System:

      Remove the 8 nuts, exhaust manifold and gasket.

  51. REMOVE NO. 1 MANIFOLD STAY


    1. A01EQIR

      Remove the 3 bolts and manifold stay.

  52. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01ESGE

      Remove the 3 bolts and heat insulator.

  53. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A01ENEC

      Disconnect the connector.

    2. Using a clip remover, detach the wire harness clamp.

    3. A01EQ2U

      w/ Secondary Air Injection System:

      Remove the 10 nuts, exhaust manifold and 2 gaskets.

    4. A01ENAQ

      w/o Secondary Air Injection System:

      Remove the 8 nuts, exhaust manifold and gasket.

  54. REMOVE STARTER COVER


    1. A01EN4B

      Remove the 3 bolts and starter cover.

  55. REMOVE STARTER ASSEMBLY


    1. A01ENFD

      Disconnect the starter connector.

    2. Remove the nut and disconnect the starter wire.

    3. A01ESC0

      Remove the 2 bolts and starter.

    4. A01EPSA

      Remove the flywheel housing side cover.

  56. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY

    Click here

  57. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

    Tech Tips

    Only perform this procedure when replacement of the engine mounting insulator is necessary.


    1. A01EPA5

      Remove the 2 bolts and front engine mounting insulator RH.

    2. Remove the 4 bolts and rear engine mounting insulator from the transmission.

  58. REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY


    1. A01EN8JE02

      Using SST, hold the crankshaft.

      SST
      09213-70011   ( 09213-70020 )
      09330-00021
    2. A01EOTE

      Remove the 10 bolts, rear drive plate spacer, drive plate and crankshaft angle sensor rotor.

  59. DISCONNECT OIL COOLER PIPE ASSEMBLY


    1. A01EORU

      Remove the 2 bolts and disconnect the oil cooler pipe.

  60. REMOVE WATER PIPE AND HOSE SUB-ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)


    1. A01EOZ7

      Remove the 2 bolts and disconnect the hose. Then remove the water pipe and hose.

  61. REMOVE NO. 2 WATER BY-PASS PIPE (w/o Air Cooled Transmission Oil Cooler)


    1. A01EQOF

      Remove the 2 bolts and disconnect the hose. Then remove the water by-pass pipe.

  62. REMOVE ENGINE ASSEMBLY


    1. A01EQRN

      Install 2 engine hangers with 2 bolts as shown in the illustration.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

      Tech Tips

      Item Part No.
      Engine hanger 12281-38150
      Bolt 90119-14120
    2. A01EO6XE04

      Attach an engine sling device and hang the engine with a chain block.

      Note

      When hanging the engine, make sure to hang the engine with the sling device's hanging angle at 50° or less. If not, the engine or engine hangers may be damaged.

    3. A01ENM9E01

      Remove the 4 engine mounting insulator bolts.

    4. Lift the engine out from the vehicle slowly and carefully.

      Note


      • Make sure the engine is clear of all wiring, hoses and cables.

      • With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.

      • Pay attention to the angle of the sling device as the engine assembly or engine hangers may be damaged or deformed if the angle is incorrect.

  63. INSTALL ENGINE ON ENGINE STAND


    1. Install the engine onto an engine stand with bolts.

    2. Remove the 2 bolts and 2 engine hangers.

  64. REMOVE FRONT ENGINE MOUNTING INSULATOR LH


    1. A01ESEX

      Remove the nut and mounting insulator.

  65. REMOVE FRONT ENGINE MOUNTING INSULATOR RH


    1. A01EO6T

      Remove the nut and mounting insulator.

  66. REMOVE FRONT NO. 2 ENGINE MOUNTING BRACKET LH


    1. A01ES5D

      Remove the bolt and engine mounting bracket LH.