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FRONT DOOR REASSEMBLY

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  1. Click here

    INSTALL FRONT DOOR MUDGUARD SUB-ASSEMBLY (for Standard)

    Tip:

    Use the same procedure for the RH side and LH side (Click here).

  2. Click here

    INSTALL FRONT DOOR MUDGUARD SUB-ASSEMBLY (for Sport Package)

    Tip:

    Use the same procedure for the RH side and LH side (Click here).

  3. Click here

    REPAIR INSTRUCTION (w/ Black Out Tape)


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

        Heating Temperature
        Item Temperature
        Vehicle Body 40 to 60°C (104 to 140°F)
        Note:

        Do not heat the vehicle body excessively.

      2. Wipe off any tape adhesive residue with cleaner.

    2. Installation temperature


      1. When the ambient temperature is below 15°C (59°F), perform the installation procedure after warming the vehicle body surface (installation surface of the door frame) and tape up to between 20 and 30°C (68 and 86°F) using a heat light. When the ambient temperature is above 35°C (95°F), cool the vehicle body surface (installation surface of the door frame) and tape down to between 20 and 30°C (68 and 86°F) prior to installation.

        Tip:

        • The most appropriate temperature for installing the tape is 25°C (77°F).

        • When the temperature is low, the tape turns stiff and comes off easily. When the temperature is high, the tape looses elasticity.

    3. Before installation


      1. Remove any coating roughness or dirt on and around the vehicle body surface where the tape will be installed (installation surface of the door frame). If any roughness or dirt remains when pressing the tape onto the surface, air will be trapped under the tape and result in a poor appearance.

        Tip:

        Spray water on the shop floor to settle any dust.

    4. Key points for handling the tape


      1. The tape bends and rolls up easily. Store the tape between flat pieces of cardboard or other similar objects and keep it dry and level.

        Note:

        Do not bend the tape or leave it in high temperature places.

    5. Key points for installation of the tape (how to use a squeegee and installation procedure for flat surfaces)

      Note:

      • Position the tape accurately to achieve a neat finish and to avoid peeling.

      • The tape cannot be reused because it deforms and will not fit any more after being removed.


      1. A01CFWWE01

        To avoid air bubbles, slightly raise the part of the tape that is going to be applied so that its adhesive surface does not touch the vehicle body while applying the tape. Tilt the squeegee at 40 to 50° (pressing forward) or 30 to 45° (pulling) to the vehicle body surface and press the tape onto the vehicle body surface with a force of 20 to 30 N (2 to 3 kgf) at a constant slow speed of 3 to 7 cm (1.18 to 2.76 in.) per second.

        Note:

        Be sure to observe the specified pressing speed, force and angle of the squeegee to avoid wrinkles or air bubbles.

        Tip:

        • Either angle of the squeegee (pressing forward or pulling) is acceptable.

        • Be sure to apply the tape while removing the release paper 10 to 20 mm (0.394 to 0.787 in.) from the edge of the squeegee.

    6. Key points for installation of the tape (how to use a squeegee and installation procedure for hemmed surfaces)


      1. A01CDVTE01

        If it is difficult to apply the tape, install it in several steps as shown in the illustration. Use your fingers or the padded surface of a squeegee to slowly apply the tape to the hem of the vehicle, especially for a small hem.

        Tip:

        When applying tape to the backside of a hem, remove the release paper and use your fingers or the padded surface of a squeegee.

    7. Key points for installation of the tape (how to use a squeegee and installation procedure for corners)


      1. Remove the release paper and apply the tape carefully with your fingers.

      2. Before applying the tape to each corner, heat the tape using a heat light and gradually apply it, avoiding wrinkles on the tape to achieve a neat finish.

    8. Check after installation


      1. After completing the application, check if the tape is applied neatly. If the tape is not applied neatly, reapply using new tape.

        Note:

        Do not reuse the tape.

  4. Click here

    INSTALL FRONT DOOR OUTER BLACK OUT TAPE (w/ Black Out Tape)

    Tip:

    Use the same procedure for the RH side and LH side (Click here).

  5. Click here

    INSTALL FRONT DOOR INNER BLACK OUT TAPE (w/ Black Out Tape)

    Tip:

    Use the same procedure for the RH side and LH side (Click here).

  6. Click here

    INSTALL FRONT DOOR OUTER GLASS WEATHERSTRIP

    Tip:

    Use the same procedure for the RH side and LH side (Click here).

  7. Click here

    INSTALL FRONT DOOR WINDOW FRAME MOULDING

    Tip:

    Use the same procedure for the RH side and LH side (Click here).

  8. Click here

    INSTALL FRONT DOOR NO. 2 WEATHERSTRIP


    1. A01CENL

      Engage the 6 clips to install the front door No. 2 weatherstrip.

  9. Click here

    INSTALL FRONT DOOR PANEL CUSHION


    1. A01CD6F

      Engage the 2 claws and install 2 new front door panel cushions.

  10. Click here

    INSTALL FRONT DOOR WEATHERSTRIP


    1. A01CAO1

      Engage the 30 clips to install the front door weatherstrip.

  11. Click here

    INSTALL FRONT DOOR CHECK ASSEMBLY


    1. A01CEH7E01

      Install the front door check assembly with the 3 bolts as shown in the illustration.

      Bolt (A)
      29 N*m 296 kgf*cm 21 ft.*lbf
      Bolt (B)
      5.5 N*m 56 kgf*cm 49 in.*lbf
  12. Click here

    INSTALL DOOR ELECTRICAL KEY OSCILLATOR


    1. A01CGAZ

      Install the door electrical key oscillator with the screw.

  13. Click here

    INSTALL FRONT DOOR LOCK OPEN ROD


    1. A01CBE9E01

      Install the front door lock open rod as shown in the illustration.

  14. Click here

    INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. Apply MP grease to the sliding parts of the front door outside handle frame sub-assembly.

    2. A01CEBE

      Engage the 2 clamps.

    3. Connect the connector.

    4. A01CCRB

      Engage the claw to install the front door outside handle frame sub-assembly.

    5. Using a T30 "TORX" socket wrench, install the front door outside handle frame sub-assembly with the screw.

      7.0 N*m 71 kgf*cm 62 in.*lbf
    6. A01CG96

      Engage the clamp.

  15. Click here

    INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. A01CETQ

      Install the front door inside locking cable assembly.

    2. A01CATZ

      Engage the 3 claws.

  16. Click here

    INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. A01CEPB

      Install the front door lock remote control cable assembly.

  17. Click here

    INSTALL FRONT DOOR LOCK ASSEMBLY

    Note:

    • When reusing the removed front door lock assembly, replace the door lock wiring harness seal on the connector with a new one.

    • Do not allow grease or dust to adhere to the door lock wiring harness seal surface of the connector.

    • Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water intrusion to the connection. This may result in a malfunction of the front door lock assembly.


    1. Apply MP grease to the sliding parts of the front door lock assembly.

    2. Install a new door lock wiring harness seal to the front door lock assembly.

    3. A01CBMU

      Insert the front door lock open rod to the front door lock assembly.

    4. Make sure that the front door lock open rod is securely connected to the front door lock assembly.

    5. Using a T30 "TORX" socket wrench, install the front door lock assembly with the 3 screws.

      5.5 N*m 56 kgf*cm 49 in.*lbf
  18. Click here

    INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. A01CE26

      Engage the 2 claws to install the front door rear outside handle pad.

  19. Click here

    INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. A01CEOM

      Engage the 3 claws to install the front door front outside handle pad.

  20. Click here

    INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY


    1. A01CBD7

      Insert the front end of the front door outside handle assembly into the front door outside handle frame.

    2. Insert the rear end of the front door outside handle assembly into the front door outside handle frame. Next, slide the front door outside handle assembly toward the front of the vehicle to install it.

    3. A01CBXV

      Connect the connector.

  21. Click here

    INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)


    1. A01CBWE

      Engage the 2 claws to install the front door outside handle cover to the front door lock cylinder.

  22. Click here

    INSTALL FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. A01CDIL

      Install the front door outside handle cover with lock cylinder assembly into the front door.

    2. A01CEP8

      Using a T30 "TORX" socket wrench, install the front door outside handle cover with lock cylinder assembly with the screw.

      7.0 N*m 71 kgf*cm 62 in.*lbf

    3. Install the hole plug.

  23. Click here

    INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    1. A01CFQM

      Using a T30 "TORX" socket wrench, install the front door outside handle cover with the screw.

      7.0 N*m 71 kgf*cm 62 in.*lbf

    2. Install the hole plug.

  24. Click here

    INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. A01CCXV

      Install the front door rear lower frame sub-assembly with the bolt.

      7.5 N*m 77 kgf*cm 66 in.*lbf
  25. Click here

    INSTALL FRONT DOOR GLASS RUN


    1. A01CEN3

      Install the front door glass run.

  26. Click here

    INSTALL FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY

    Note:

    The regulator arm must be below the intermediate position when installing the power window regulator motor assembly.


    1. A01CEF9

      Using a T25 "TORX" socket wrench, install the front power window regulator motor assembly with the 3 screws.

      5.4 N*m 55 kgf*cm 48 in.*lbf
      Tip:

      A new front power window regulator motor assembly uses self-tapping screws to thread new installation holes when the self-tapping screws are inserted.

  27. Click here

    INSTALL FRONT DOOR POWER WINDOW REGULATOR ASSEMBLY


    1. Apply MP grease to the sliding parts of the front door power window regulator assembly.

    2. A01CFTJE02

      Install the temporary bolt to the front door power window regulator assembly.

    3. Temporarily install the front door power window regulator assembly in the door.

    4. Tighten the 6 bolts in the order shown in the illustration to install the front door power window regulator assembly.

      7.5 N*m 77 kgf*cm 66 in.*lbf
  28. Click here

    INSTALL FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) battery terminal.

    2. Connect the power window regulator motor connector.

    3. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    4. Disconnect the cable from the negative (-) battery terminal and power window regulator master switch assembly.

    5. Disconnect the power window regulator motor connector.

    6. A01CD2ZE01

      Insert the front door glass sub-assembly into the front door panel along the front door glass run as indicated by the arrows, in the order shown in the illustration.

    7. A01CDWS

      Install the front door glass sub-assembly with the 2 bolts.

      7.5 N*m 77 kgf*cm 66 in.*lbf
  29. Click here

    INSTALL FRONT DOOR SERVICE HOLE COVER


    1. Apply butyl tape to the front door panel.

    2. Pass the front door lock remote control cable and front door inside the locking cable through a new front door service hole cover.

    3. A01CCGGE01

      Attach the front door service hole cover according to the reference points on the front door panel.

      Note:

      Securely install the front door service hole cover avoiding wrinkles and air bubbles.

    4. A01CFX4

      Connect each connector.

    5. Engage the 7 clamps.

  30. Click here

    INSTALL DOOR TRIM BRACKET


    1. A01CCZL

      Install the door trim bracket with the 2 screws.

    2. Engage the clamp to the door trim bracket.

  31. Click here

    INSTALL OUTER MIRROR CONTROL ECU ASSEMBLY (for Driver Side)


    1. A01CCK8

      Install the outer mirror control ECU assembly with the 2 screws.

    2. Connect the 2 connectors.

  32. Click here

    INSTALL OUTER REAR VIEW MIRROR ASSEMBLY WITH COVER


    1. A01CDDH

      Engage the claw and install the outer rear view mirror assembly with cover.

    2. Install the 3 nuts.

      8.0 N*m 82 kgf*cm 71 in.*lbf

    3. Connect the connector.

  33. Click here

    INSTALL FRONT NO. 1 SPEAKER ASSEMBLY


    1. A01CEAV

      Using an air riveter or a hand riveter, install the front No. 1 speaker assembly with 4 new rivets.

      A01CE0I
      Note:

      • Do not pry on the rivets with the riveter, as this will cause damage to the riveter and mandrel.

      • A01CB6M

        Confirm that the rivets are seated properly against the speaker.

      • Do not tilt the riveter when installing the rivets to the speaker.

      • Do not leave any clearance between the rivet heads and speaker.

      • A01CC3D

        Do not leave any clearance between the speaker and door. Firmly hold the 2 items together while installing the rivets.

    2. Connect the connector.

  34. Click here

    INSTALL SEAT MEMORY SWITCH (for Driver Side with Memory)


    1. A01CE6I

      Engage the 4 claws and install the seat memory switch.

    2. A01CBBR

      Engage the 4 claws.

    3. Install the front door inner glass weatherstrip base with the 2 screws.

  35. Click here

    INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP


    1. A01CBI8

      Engage the 9 claws to install the front door inner glass weatherstrip as shown in the illustration.

  36. Click here

    INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A01CDHQ

      Connect the front door lock remote control cable and front door inside locking cable to the front door inside handle sub-assembly.

    2. A01CBN8

      Engage the 2 claws to install the front door inside handle sub-assembly.

  37. Click here

    INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. for Driver Side with Memory:


      1. Connect the connector.

    2. A01CCLL

      Engage the 12 clips and install the front door trim board sub-assembly to the front door panel.

    3. Install the 2 screws.

  38. Click here

    INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side)


    1. Connect the connector.

    2. A01CF7S

      Engage the 9 claws to install the power window regulator master switch assembly with front door armrest base panel.

  39. Click here

    INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side)


    1. A01CDUJ

      Connect the connector.

    2. Engage the 9 claws to install the power window regulator switch assembly with front door armrest base panel.

  40. Click here

    INSTALL FRONT DOOR PULL HANDLE


    1. A01CDYE

      Engage the 3 claws.

    2. Install the front door pull handle with the screw.

    3. A01CCQE

      Engage the claw and close the cover.

  41. Click here

    INSTALL REFLEX REFLECTOR (w/o Courtesy Light)


    1. Connect the connector.

    2. A01CCM7E03

      Engage the claw to install the reflex reflector.

  42. Click here

    INSTALL COURTESY LIGHT ASSEMBLY (w/ Courtesy Light)


    1. Connect the connector.

    2. A01CCM7E01

      Engage the claw to install the courtesy light assembly.

  43. Click here

    INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. A01CBSH

      Engage the 3 claws to install the front door inside handle bezel plug.

  44. Click here

    INSTALL LOWER DOOR FRAME GARNISH


    1. A01CFQ1

      Engage the 3 clips to install the lower door frame garnish.

  45. Click here

    INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH


    1. A01CBQR

      Engage the guide and 2 clips to install the front door lower frame bracket garnish.

  46. Click here

    CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  47. Click here

    INITIALIZE POWER WINDOW CONTROL SYSTEM

    (Click here)