SLIDING ROOF HOUSING INSTALLATION


  1. INSTALL SLIDING ROOF WEATHERSTRIP


    1. Install the sliding roof weatherstrip as follows:


      1. Position the joint of the weatherstrip at the rear center.

      2. Align the marks on the weatherstrip with the middle marks at the corners of the sliding roof panel and install the weatherstrip.

      3. Install the lip of the weatherstrip firmly.

        A01CDGRE01
  2. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY


    1. Install the sliding roof housing sub-assembly with the 7 nuts.

      A01CGGX
      Torque:
      7.0 N*m  { 70 kgf*cm, 62 in.*lbf }
    2. A01CFKVE02

      Connect the 4 sliding roof drain hoses so that each mark faces downward.

      Note

      Be sure to install the drain hoses properly to prevent entry of water.

    3. Connect the 4 clamps.

  3. INSTALL NO. 1 SLIDING ROOF HOUSING BRACKET (for RH Side)


    1. A01CAVD

      Install the No. 1 sliding roof housing bracket with the 3 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }
  4. INSTALL NO. 1 SLIDING ROOF HOUSING BRACKET (for LH Side)

    Tech Tips

    Use the same procedure for the RH side and LH side.

  5. INSTALL REAR SLIDING ROOF GLASS SUB-ASSEMBLY


    1. Using a T25 "TORX" socket wrench, temporarily install the rear sliding roof glass sub-assembly with the 4 screws.

      A01CDYK
    2. A01CEP5E01

      Perform a level check.


      1. Check the difference in level for "a" between the roof panel and the upper surface of the weatherstrip when the sliding roof glass is fully closed.

        Standard
        Area Measurement
        A - A

        0 + 1.5 mm (0 + 0.0591 in.)

        0 - 1.5 mm (0 - 0.0591 in.)

        B - B

        0 + 1.5 mm (0 + 0.0591 in.)

        0 - 1.5 mm (0 - 0.0591 in.)

        C - C

        0 + 1.5 mm (0 + 0.0591 in.)

        0 - 1.5 mm (0 - 0.0591 in.)

        D - D

        0 + 1.5 mm (0 + 0.0591 in.)

        0 - 1.5 mm (0 - 0.0591 in.)

        Tech Tips

        "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

    3. A01CGE4E01

      Perform a gap check.


      1. Check the gap between the roof panel and roof glass.

        Note

        The gap must be even all around.

    4. After adjusting the sliding roof glass, using a T25 "TORX" socket wrench, install the rear sliding roof glass sub-assembly with the 4 screws.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
  6. INSPECT FOR WATER LEAK


    1. After adjusting the rear sliding roof glass sub-assembly, check for water leaks.

    2. If there are any leaks, readjust the rear sliding roof glass sub-assembly.

  7. INSTALL SLIDING ROOF GUIDE RAIL COVER RH


    1. A01CFEW

      Insert the guide as shown in the illustration.

    2. A01CEYA

      Engage the 2 claws to install the sliding roof guide rail cover RH.

  8. INSTALL SLIDING ROOF GUIDE RAIL COVER LH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  9. INSTALL SLIDING ROOF SIDE GARNISH RH


    1. A01CGG8

      Insert the sliding roof side garnish RH into the groove of the sliding roof housing.

    2. Engage the claw to install the sliding roof side garnish RH.

  10. INSTALL SLIDING ROOF SIDE GARNISH LH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  11. INSTALL TELEVISION BRACKET (for LH Side)


    1. A01CG4Q

      Engage the guide and install the television bracket with the 2 screws.

    2. A01CB1I

      Engage the clamp.

  12. INSTALL TELEVISION BRACKET (for RH Side)


    1. A01CEQK

      Engage the guide and install the television bracket with the 2 screws and nut.

  13. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH


    1. Check that the engine switch is off.

    2. Check that the cable is disconnected from the negative (-) battery terminal.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. Engage the 12 hooks to temporarily install the curtain shield airbag assembly.

      A01CCVQ

      Note

      Do not twist the curtain shield airbag assembly when installing it.

    4. Install the 12 bolts.

      A01CF7B
      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
    5. Connect the 2 curtain shield airbag connectors.

      A01CGHC

      Note

      When connecting any airbag connector, take care not to damage the airbag wire harness.

    6. Engage the 2 wire harness clamps.

  14. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH

    Tech Tips

    Use the same procedure for the RH side and LH side.

  15. INSTALL ROOF HEADLINING ASSEMBLY


    1. Install the roof headlining assembly Click here.

  16. INSPECT SLIDING ROOF SYSTEM

    Click here