TILT ROOF HOUSING INSTALLATION


  1. INSTALL TILT ROOF WEATHERSTRIP


    1. Install the tilt roof weatherstrip as follows:


      1. Position the joint of the weatherstrip at the rear center.

      2. Align the marks on the weatherstrip with the middle marks at the corners of the tilt roof panel and install the weatherstrip.

      3. Install the lip of the weatherstrip firmly.

        A01CGFRE01

  2. INSTALL TILT ROOF GLASS PAD


    1. Apply new double-sided tape to the tilt roof glass pad.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    2. A01CFYL

      Install the tilt roof glass pad to the tilt roof hinge sub-assembly.

      Tech Tips

      Use the same procedure for the LH side and RH side.

  3. INSTALL TILT ROOF HINGE SUB-ASSEMBLY RH


    1. A01CB8I

      Install the tilt roof hinge sub-assembly RH with the 2 nuts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

  4. INSTALL TILT ROOF HINGE SUB-ASSEMBLY LH

    Tech Tips

    Use the same procedure as for the RH side.

  5. INSTALL TILT ROOF GLASS SEAL


    1. Apply new double-sided tape to the tilt roof glass seal.

      Tech Tips

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    2. A01CG7C

      Install the tilt roof glass seal to the tilt roof glass.

  6. INSTALL TILT ROOF LOCK HANDLE ASSEMBLY


    1. A01CBMP

      Using a socket wrench (Phillips-head bit), install the tilt roof lock handle assembly with the 2 screws.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  7. INSTALL TILT ROOF LINK SUB-ASSEMBLY RH


    1. A01CFAL

      Install the tilt roof link sub-assembly RH with the nut.

      Torque:
      7.0 N*m  { 71 kgf*cm, 64 in.*lbf }

  8. INSTALL TILT ROOF LINK SUB-ASSEMBLY LH

    Tech Tips

    Use the same procedure as for the RH side.

  9. INSTALL TILT ROOF PANEL COVER


    1. A01CG30

      Install the tilt roof panel cover as shown in the illustration.

  10. INSTALL TILT ROOF LOCK STRIKER


    1. A01CB2Z

      Install the tilt roof lock striker with the 3 bolts.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  11. INSTALL TILT ROOF HOUSING SUB-ASSEMBLY


    1. Install the tilt roof housing sub-assembly with the 6 nuts.

      Torque:
      7.4 N*m  { 75 kgf*cm, 66 in.*lbf }
      A01CEBZ
    2. A01CFKVE02

      Connect the 4 sliding roof drain hoses so that each mark faces downward as shown in the illustration.

      Note

      Be sure to install the drain hoses properly to prevent entry of water.

  12. INSTALL TILT ROOF PANEL ASSEMBLY


    1. A01CEB4

      Temporarily install the tilt roof panel assembly with the 6 nuts.

    2. Perform a level check.


      1. A01CG69E01

        Check the difference in level for "a" in the illustration between the roof panel and the upper surface of the weatherstrip when the tilt roof glass is fully closed.

        Standard
        Area Measurement
        A - A

        - 1.3 + 1.5 mm (- 0.0511 + 0.0590 in.)

        - 1.3 - 1.5 mm (- 0.0511 - 0.0590 in.)
        B - B

        - 1.3 + 1.5 mm (- 0.0511 + 0.0590 in.)

        - 1.3 - 1.5 mm (- 0.0511 - 0.0590 in.)
        C - C

        - 1.3 + 1.5 mm (- 0.0511 + 0.0590 in.)

        - 1.3 - 1.5 mm (- 0.0511 - 0.0590 in.)
        D - D

        - 1.3 + 1.5 mm (- 0.0511 + 0.0590 in.)

        - 1.3 - 1.0 mm (- 0.0511 - 0.0393 in.)

        Tech Tips

        "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

    3. A01CE4GE01

      Perform a gap check.


      1. Check the gap between the roof panel and roof glass.

        Note

        The gap must be even all around.

    4. After adjusting the tilt roof glass, install the tilt roof panel assembly with the 6 nuts.

      Torque:
      7.4 N*m  { 75 kgf*cm, 66 in.*lbf }

  13. INSPECT FOR WATER LEAK


    1. After adjusting the tilt roof panel assembly, inspect for water leaks.

    2. If there are any leaks, readjust the tilt roof panel assembly.

  14. INSTALL TELEVISION BRACKET (for LH Side)


    1. A01CG4Q

      Engage the guide and install the television bracket with the 2 screws.

    2. A01CB1I

      Engage the clamp.

  15. INSTALL TELEVISION BRACKET (for RH Side)


    1. A01CEQK

      Engage the guide and install the television bracket with the 2 screws and nut.

  16. INSTALL ROOF HEADLINING ASSEMBLY


    1. Install the roof headlining assembly Click here.