QUARTER WINDOW GLASS INSTALLATION


  1. CLEAN QUARTER WINDOW ASSEMBLY


    1. A01CAT0

      Clean the outer edges of a new quarter window assembly with a non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass or clips.

  2. INSTALL QUARTER WINDOW ASSEMBLY


    1. Using a brush or a sponge, apply Primer M to the exposed part of the vehicle body.

      A01CDT6E01

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

    2. Using a brush or a sponge, apply Primer G to the contact surface of the new quarter window glass.

      A01CEK8E01
      Standard Dimension
      Area Dimension
      a 8.0 mm (0.315 in.)
      b 4.0 mm (0.157 in.)
      c 12.0 mm (0.472 in.)

      Tech Tips

      If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

      Note


      • To prevent the glass from breaking at low temperatures, ensure that no primer adheres to the contact surface between the moulding and glass during application.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Apply adhesive to the quarter window assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        A01CAWTE01
        Standard Dimension
        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)

      2. Load the sealer gun with cartridge.

      3. Apply adhesive to the quarter window glass as shown in the illustration.

    4. Install the quarter window glass to the vehicle body.


      1. A01CCSME01

        Position the quarter window glass so that the matchmarks are aligned, and press it in gently along the rim (when glass without a clip is used).

      2. Lightly press the front surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body (when glass without a clip is used).

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. A01CFSN

        Engage the 4 clips to install the quarter window glass (when glass with all clips is used).

      4. Hold the quarter window assembly in place securely with protective tape or equivalent until the adhesive hardens.

        Note


        • Allow the primer to dry for 3 minutes or more.

        • Check that the clips are attached to the body correctly.

        • Check the clearance between the body and glass.

      5. Lightly press the outer surface of the glass to ensure a close fit that the glass is securely fit to the vehicle body.

      6. A01CEKWE05

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the glass rim.

        Note

        Do not drive the vehicle within the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  3. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  4. INSTALL REAR ROOF SIDE RAIL GARNISH LH

    Tech Tips

    Use the same procedure for the RH side and LH side Click here.

  5. INSTALL QUARTER LOCK PILLAR GARNISH LH

    Tech Tips

    Use the same procedure for the RH side and LH side Click here.

  6. INSTALL UPPER ROOF SIDE INNER GARNISH LH


    1. A01CCPQ

      Engage the guide, claw and 2 clips to install the upper roof side inner garnish LH.

  7. CONNECT REAR NO. 2 SEAT OUTER BELT ASSEMBLY LH

    Tech Tips

    Use the same procedure for the RH side and LH side Click here.

  8. INSTALL REAR SEAT HOOK SUB-ASSEMBLY LH

    Tech Tips

    Use the same procedure for the RH side and LH side Click here.

  9. DISCONNECT POWER BACK DOOR ROD (w/ Power Back Door)


    1. A01CFMW

      Install the power back door rod with the 2 bolts.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

  10. INSTALL REAR WINDOW SIDE GARNISH LH (w/ Power Back Door)


    1. A01CEXN

      Engage the 3 clips and 2 claws to install the rear window side garnish LH.

  11. INSTALL BACK DOOR NO. 2 SERVICE HOLE COVER (w/ Power Back Door)


    1. A01CAW9

      Engage the 3 claws to install the back door No. 2 service hole cover.

  12. INSTALL BACK DOOR CENTER GARNISH (w/ Power Back Door)


    1. A01CCZU

      Engage the 6 clips and 4 claws to install the back door center garnish.

  13. INSTALL REAR QUARTER TRIM PANEL ASSEMBLY LH


    1. Engage the 2 guides, 8 claws and 15 clips, and install the rear quarter trim panel assembly LH.

    2. Install the clip(A).

      A01CEOA

  14. INSTALL DECK SIDE GARNISH LH


    1. A01CFQJE02

      Engage the 4 guides and 12 claws to install the deck side garnish LH as shown in the illustration.

  15. CONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY (for 60/40 Split Seat Type)

    Tech Tips

    Use the same procedure for the RH side and LH side Click here.

  16. INSTALL INNER LUGGAGE COMPARTMENT TRIM COVER (for 60/40 Split Seat Type)

    Tech Tips

    Use the same procedure for the RH side and LH side Click here.

  17. INSTALL ROPE HOOK ASSEMBLY (for LH Side)

    Tech Tips

    Use the same procedure for the RH side and LH side Click here.

  18. INSTALL NO. 2 LUGGAGE COMPARTMENT TRIM HOOK

    Tech Tips

    Use the same procedure for the No. 1 luggage compartment trim hook and No. 2 luggage compartment trim hook Click here.

  19. INSTALL NO. 1 COOLER AIR DUCT (for RH Side)


    1. A01CB8W

      Install the No. 1 cooler air duct as shown in the illustration.

    2. A01CB8C

      Engage the 2 claws to install the cooler plate.

  20. INSTALL REAR NO. 2 SEAT ASSEMBLY LH

    Tech Tips

    Use the same procedure for the RH side and LH side Click here.

  21. INSTALL NO. 1 SEAT TRACK LOCK PLATE COVER (for LH Side)

    Tech Tips

    Use the same procedure for the RH side and LH side Click here.

  22. INSTALL UPPER SEAT TRACK RAIL COVER LH

    Tech Tips

    Use the same procedure for the RH side and LH side Click here.

  23. INSTALL RECLINING ADJUSTER RELEASE HANDLE LH

    Tech Tips

    Use the same procedure for the RH side and LH side Click here.

  24. INSTALL BACK DOOR SCUFF PLATE


    1. A01CCY0

      Engage the 2 guides, 4 clips and 4 claws to install the back door scuff plate.

  25. INSTALL BACK DOOR STRIKER COVER


    1. A01CEXU

      Engage the 2 guides and 4 claws to install the back door striker cover.

  26. CONNECT NO. 1 SLIDE DOOR WEATHERSTRIP LH


    1. A01CC8AE02
      Text in Illustration
      *1 Alignment Mark
      *a White
      *b Light Blue

      Align the alignment marks on the weatherstrip with the protruding portions on the body indicated by the arrows in the illustration, and install the No. 1 slide door weatherstrip LH.

      Note

      After installation, check that the corners fit correctly.

  27. INSTALL REAR DOOR SCUFF PLATE LH

    Tech Tips

    Use the same procedure for the RH side and LH side Click here.