FRONT SIDE FIX WINDOW GLASS INSTALLATION


  1. CLEAN FRONT SIDE FIX WINDOW ASSEMBLY


    1. A01CAT0

      Clean the outer edges of a new front side fix window assembly with a non-residue solvent.

      Note


      • Do not touch the glass surface after cleaning it.

      • Be careful not to damage the glass or clips.

  2. INSTALL FRONT SIDE FIX WINDOW ASSEMBLY


    1. Using a brush or a sponge, apply Primer M to the exposed part of the vehicle body.

      A01CCIQE01
      Standard Dimension
      Area Dimension
      a 28 mm (1.102 in.)

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

    2. Using a brush or a sponge, apply Primer G to the contact surface of the front side fix window assembly.

      A01CFY0E01

      Tech Tips

      If an area other than that specified, wipe off the primer with a non-residue solvent before it dries.

      Note


      • To prevent the glass from breaking at low temperatures, ensure that no primer adheres to the contact surface between the moulding and glass during application.

      • Allow the primer to dry for 3 minutes or more.

      • Throw away any leftover primer.

      • Do not apply too much primer.

    3. Apply adhesive to the front side fix window assembly.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        A01CDAEE01
        Standard Dimension
        Area Dimension
        a 6.0 mm (0.236 in.)
        d 8.0 mm (0.315 in.)

      2. Load the sealer gun with cartridge.

      3. Apply adhesive to the front side fix window assembly as shown in the illustration.

    4. Install the front side fix window assembly to the vehicle body.


      1. A01CB9GE01

        Position the front side fix window assembly so that the matchmarks are aligned, and press it in gently along the rim (when glass without a clip is used).

      2. Lightly press the front side fix window assembly to ensure that the front side fix window assembly is securely fit to the vehicle body (when glass without a clip is used).

        Tech Tips

        Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

      3. A01CCZP

        Engage the 3 clips to install the front side fix window assembly (when glass with all clips is used).

      4. Hold the front side fix window assembly in place securely with protective tape or equivalent until the adhesive hardens.

        Note


        • Allow the primer to dry for 3 minutes or more.

        • Check that the clips are attached to the body correctly.

        • Check the clearance between the body and glass.

      5. Lightly press the outer surface of the glass to ensure a close fit that the glass is securely fit to the vehicle body.

      6. A01CEKWE05

        Using a scraper, remove any excess or protruding adhesive.

        Tech Tips

        Apply adhesive onto the glass rim.

        Note

        Do not drive the vehicle within the time described in the table below.

        Minimum Time
        Temperature Minimum Time prior to Driving Vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours

  3. INSPECT FOR LEAK AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  4. INSTALL FRONT LOWER PILLAR GARNISH

    Tech Tips

    Use the same procedure for the LH side and RH side Click here.

  5. INSTALL FRONT PILLAR GARNISH


    1. A01CGBNE02
      Text in Illustration
      *1 Protective Tape
      *2 Protective Cover
      *3 Curtain Shield Airbag Assembly

      Remove the protective cover.

    2. A01CBXCE01

      Engage the 6 guides and 2 clips, then install the front pillar garnish LH.

  6. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP


    1. A01CBXAE02
      Text in Illustration
      *1 Alignment Mark
      *a Yellow Green

      Align the alignment marks on the weatherstrip with the protruding portions on the body indicated by the arrows in the illustration, and install the front door opening trim weatherstrip LH.

      Note

      After installation, check that the corners fit correctly.

  7. INSTALL NO. 1 ASSIST GRIP

    Tech Tips

    Use the same procedure for the LH side and RH side Click here.

  8. INSTALL ASSIST GRIP PLUG

    Tech Tips

    Use the same procedure for the LH side and RH side Click here.