GENERATOR INSTALLATION


  1. INSTALL GENERATOR ASSEMBLY


    1. A01CDVD

      Install the bracket with the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
    2. A01CG4Z

      Connect the wire harness clamp.

    3. Install the generator assembly to the cylinder block with the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
    4. A01CFVS

      Install the 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
    5. A01CFT4

      Connect the generator connector to the generator assembly.

    6. Install the generator wire with the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    7. Install the terminal cap.

    8. Connect the wire harness clamp.

    9. Connect the magnetic clutch connector to the compressor and magnetic clutch.

    10. A01CDNX

      Install the 2 bolts.

      Torque:
      8.4 N*m  { 85 kgf*cm, 74 in.*lbf }

  2. INSTALL V-RIBBED BELT

    Tech Tips

    Click here.

  3. INSTALL RADIATOR ASSEMBLY WITH FAN SHROUD AND FAN MOTOR

    Tech Tips

    Click here.

  4. INSTALL FRONT BUMPER ASSEMBLY

    Tech Tips


  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


    1. Connect the cable to the negative (-) battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  6. INSTALL REAR ENGINE UNDER COVER RH

  7. INSTALL NO. 1 ENGINE UNDER COVER

  8. INSTALL FRONT WHEEL RH

  9. CHARGE WITH REFRIGERANT


    1. Perform vacuum purging using a vacuum pump.

    2. Charge with refrigerant HFC-134a (R134a).

      A01CBXEE04
      w/o No. 2 Air Conditioning Tube
      780 to 880 g (27.5 to 31.0 oz.)
      w/ No. 2 Air Conditioning Tube
      700 to 800 g (24.7 to 28.2 oz.)
      SST
      09985-20010   ( 09985-02130, 09985-02150, 09985-02090, 09985-02110, 09985-02010, 09985-02050, 09985-02060, 09985-02070, 09985-02140, 09985-02080 )

      Note


      • Do not turn the A/C switch on before charging with refrigerant. Doing so will cause the compressor to work without refrigerant, resulting in overheating of the compressor.

      • Approximately 200 g (7.1 oz.) of refrigerant may need to be charged after bubbles disappear. The refrigerant amount should be checked by quantity, not with the sight glass.

      Tech Tips

      Ensure that sufficient refrigerant is available to recharge the system when using a refrigerant recovery unit. Refrigerant recovery units are not always able to recover 100% of the refrigerant from an A/C system.

  10. INSTALL V-BANK COVER SUB-ASSEMBLY


    1. A01CCP4

      Fit the 3 retainers and install the V-bank cover sub-assembly.

  11. INSTALL RADIATOR COVER SUB-ASSEMBLY

    Tech Tips