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GENERATOR REMOVAL

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  1. Click here

    REMOVE FRONT WHEEL RH

  2. Click here

    REMOVE NO. 1 ENGINE UNDER COVER

  3. Click here

    REMOVE REAR ENGINE UNDER COVER RH

  4. Click here

    REMOVE RADIATOR COVER SUB-ASSEMBLY

    Tip:
  5. Click here

    RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. Start up the engine.

    2. Turn the A/C switch on.

    3. Operate the cooler compressor at an engine speed of approximately 1000 rpm for 5 to 6 minutes to circulate the refrigerant. This causes most of the compressor oil from the various components of the A/C system to collect in the A/C compressor.

    4. Stop the engine.

    5. Recover the refrigerant from the A/C system using a refrigerant recovery unit.

  6. Click here

    DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  7. Click here

    REMOVE FRONT BUMPER ASSEMBLY

    Tip:
  8. Click here

    REMOVE RADIATOR ASSEMBLY WITH FAN SHROUD AND FAN MOTOR

    Tip:

    Click here.

  9. Click here

    REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A01CCP4

      Hold the front of the V-bank cover sub-assembly and raise it to disengage the 2 clips on the front of the cover. Continue to raise the cover to disengage the clip on the rear of the cover and remove the V-bank cover sub-assembly.

      Note:

      Attempting to disengage both front and rear clips at the same time may cause the cover to break.

  10. Click here

    REMOVE V-RIBBED BELT

    Tip:

    Click here.

  11. Click here

    REMOVE GENERATOR ASSEMBLY


    1. A01CDNX

      Remove the 2 bolts.

    2. A01CFT4

      Remove the terminal cap.

    3. Remove the nut and disconnect the wire harness from terminal B.

    4. Disconnect the generator connector from the generator assembly.

    5. Disconnect the connector from the compressor and magnetic clutch.

    6. Disconnect the wire harness clamp.

    7. A01CFVS

      Remove the 2 bolts.

    8. A01CG4Z

      Remove the bolt from the cylinder block.

    9. Disconnect the wire harness clamp and remove the generator assembly.

    10. A01CDVD

      Remove the bolt and bracket.