BRAKE ACTUATOR REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE V-BANK COVER SUB-ASSEMBLY


    1. A01CCP4

      Hold the front of the V-bank cover sub-assembly and raise it to disengage the 2 clips on the front of the cover. Continue to raise the cover to disengage the clip on the rear of the cover and remove the V-bank cover sub-assembly.

      Note

      Attempting to disengage both front and rear clips at the same time may cause the cover to break.

  3. REMOVE WINDSHIELD WIPER ARM COVER

  4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. A01CB95

      Remove the nut and the front wiper arm and blade assembly LH.

  5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. A01CEJI

      Remove the nut and the front wiper arm and blade assembly RH.

  6. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. A01CFAO

      Remove the 2 clips.

    2. A01CBJT

      Disengage the 15 claws and 2 guides, and remove the cowl top ventilator louver sub-assembly as shown in the illustration.

  7. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


    1. A01CAUN

      Disconnect the connector.

    2. A01CDAS

      Remove the 3 bolts and the windshield wiper motor and link assembly as shown in the illustration.

  8. SEPARATE BRAKE MASTER CYLINDER RESERVOIR WITH BRACKET


    1. A01CBAK

      Remove the 2 nuts and separate the brake master cylinder reservoir with bracket from the outer cowl top panel.

  9. REMOVE OUTER COWL TOP PANEL


    1. A01CED5

      Apply protective tape as shown in the illustration.

      Text in Illustration
      A01CC81 Protective Tape
    2. A01CCFB

      Disconnect the 2 clamps from the outer cowl top panel.

    3. Remove the 8 bolts.

    4. A01CDT7

      Remove the outer cowl top panel as shown in the illustration.

  10. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 2GR-FE)


    1. A01CBVZE01

      Separate the mass air flow meter connector and 2 wire harness clamps.

    2. Separate the purge line hose.

    3. A01CAN5

      Separate the ventilation hose.

    4. Loosen the hose clamp and separate the air cleaner hose from the throttle body.

    5. A01CB66

      Release the 2 clamps and remove the air cleaner cap sub-assembly.

  11. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 2AZ-FE)


    1. A01CEOK

      Disconnect the No. 1 vacuum switching valve connector and wire harness clamp.

    2. Disconnect the fuel vapor feed hose from the No. 1 vacuum switching valve assembly.

    3. A01CCLR

      Disconnect the purge line hose from the No. 1 vacuum switching valve assembly and air cleaner hose.

    4. A01CFO3

      Disconnect the ventilation hose.

    5. A01CD15

      Disconnect the mass air flow meter connector.

    6. Disconnect the 2 wire harness clamps.

    7. A01CBRKE01
      Text in Illustration
      *1 No. 1 Air Cleaner Hose Clamp

      Lock the No. 1 air cleaner hose clamp as shown in the illustration, and disconnect the No. 1 air cleaner hose from the throttle body.

    8. A01CDPJ

      Disconnect the 2 clamps and remove the air cleaner cap with hose.

  12. REMOVE AIR CLEANER CASE (for 2GR-FE)


    1. Remove the air cleaner filter element.

    2. A01CFWV

      Disconnect the wire clamp.

    3. Remove the 3 bolts and air cleaner case.

  13. REMOVE AIR CLEANER CASE (for 2AZ-FE)


    1. Remove the air cleaner filter element.

    2. A01CD2Y

      Disconnect the wire clamp.

    3. Remove the 3 bolts and air cleaner case.

  14. REMOVE ENGINE UNDER COVER NO.2 (for 2AZ-FE)

  15. DRAIN BRAKE FLUID

    Tech Tips

    If brake fluid leaks onto any painted surface, immediately clean it off completely.

  16. REMOVE BRAKE ACTUATOR ASSEMBLY WITH BRACKET


    1. A01CFPW

      Release the lock lever and disconnect the brake actuator connector and clamp.

      Note

      Do not allow brake fluid to enter the disconnected connector.

    2. A01CB8LE01

      Using a union nut wrench (10 mm) and a union nut wrench (12 mm), disconnect the 6 brake lines from the brake actuator assembly.

    3. A01CFD9E01

      Use tags or make a memo to identify the places to reconnect the brake lines.


      • *1: To front wheel cylinder RH

      • *2: To front wheel cylinder LH

      • *3: To rear wheel cylinder RH

      • *4: To rear wheel cylinder LH

      • *5: From 2nd of master cylinder

      • *6: From 1st of master cylinder

    4. A01CFS8E02

      Separate the brake line clamp from the brake actuator bracket assembly.

    5. A01CEFK

      Remove the 3 nuts and brake actuator assembly with bracket from the body.

      Note

      Do not damage the brake lines or wire harness.

  17. REMOVE BRAKE ACTUATOR ASSEMBLY


    1. A01CBK4

      Remove the 3 nuts and brake actuator bracket assembly from the brake actuator assembly with No. 2 brake actuator bracket.

    2. A01CDLE

      Using a hexagon wrench (5 mm), remove the 3 bolts and brake actuator assembly from the No. 2 brake actuator bracket.