TRANSMISSION CONTROL CABLE INSTALLATION


  1. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY

    Note

    Before installing the transmission control cable assembly, check that the park/neutral position switch and shift lever are in neutral.


    1. Put the transmission control cable into the cabin and connect the transmission control cable with the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Connect the transmission control cable clamp with the 2 nuts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    3. Install the transmission control cable assembly to the bracket with a new clip.

    4. Install the transmission control cable assembly to the control shaft lever with the nut.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    5. Connect the transmission control cable to the control cable clamp bracket.

    6. Turn the nut of the transmission control cable 180° counterclockwise. While holding the nut in place, push in the stopper until the stopper clicks twice.

      A01CFU5E01
      Text in Illustration
      *1 Stopper *2 Nut

    7. Install the outer part of the transmission control cable to the shift lever retainer. Check that the spring is positioned at "A" and push in the stopper.

      A01CB69E01
      Text in Illustration
      *1 Stopper *2 Nut
      *3 Shift Lever Retainer *4 Spring

      Tech Tips

      If the stopper cannot be pushed in, slightly turn the nut clockwise and then push in the stopper again.

    8. A01CEDOE01

      Push the 2 claws together at the top of the transmission control cable lock piece. While holding the 2 claws together, push the 2 lugs on the bottom of the lock piece toward each other and upward to pull out the lock piece.

    9. A01CEMKE01
      Text in Illustration
      *1 Lock Piece

      Connect the end of the cable to the shift lever assembly.

      Note


      • Make sure that the lock piece is pulled up.

      • Push on the end of the cable all the way to the base of the pin.

    10. A01CFA5E01
      Text in Illustration
      *1 Lock Piece
      *2 Adjuster Case
      *a Push in

      Push the lock piece into the adjuster case.

      Note

      Securely push in the lock piece until it locks.

  2. INSTALL NO. 2 ENGINE UNDER COVER


    1. Install the No. 2 engine under cover with the 4 clips.

  3. INSTALL BATTERY CARRIER SUPPORT


    1. Install the battery carrier support with the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  4. INSTALL BATTERY CARRIER (for 1.6 kW Type)


    1. A01CCX9

      Insert the No. 2 air cleaner inlet to the battery carrier with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    2. A01CFOZ

      Install the battery carrier with the 4 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    3. Attach the 2 wire harness clamps.

  5. INSTALL BATTERY CARRIER (for 1.7 kW Type)


    1. A01CCX9

      Insert the No. 2 air cleaner inlet to the battery carrier with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    2. A01CFOZ

      Install the battery carrier with the 4 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    3. Attach the 2 wire harness clamps.

  6. INSTALL AIR CLEANER CASE


    1. Install the air cleaner case with the 3 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Install the engine wire clamp to the air cleaner case.

    3. Install the air cleaner filter element.

  7. INSTALL AIR CLEANER CAP AND HOSE


    1. A01CDPJ

      Install the air cleaner cap sub-assembly with hose and lock the 2 clamps.

    2. A01CEYSE01
      Text in Illustration
      *1 No. 1 air cleaner hose clamp
      *2 Groove
      *3 Tab
      *4 95°

      Connect the No. 1 air cleaner hose to the throttle body and release the lock of the No. 1 air cleaner hose clamp.

      Note


      • Align the groove of the air cleaner hose with the tab of the throttle body and install the hose.

      • Make sure that the tab of the No. 1 air cleaner hose clamp stays within the range shown by *4

    3. A01CD15

      Connect the 2 wire harness clamps and the mass air flow meter connector.

    4. A01CFO3

      Connect the ventilation hose.

    5. A01CCLR

      Connect the purge line hose to the No. 1 vacuum switching valve assembly and air cleaner hose.

    6. A01CEOK

      Connect the fuel vapor feed hose to the No. 1 vacuum switching valve assembly.

    7. Connect the wire harness clamp and No. 1 vacuum switching valve connector.

  8. INSTALL BATTERY


    1. Install the battery and battery insulator.

    2. Install the battery clamp with the bolt and nut.

      Torque:
      Bolt
      46 N*m  { 469 kgf*cm, 34 ft.*lbf }
      Nut
      4.9 N*m  { 50 kgf*cm, 43 in.*lbf }

    3. Connect the 2 wire harness clamps.

    4. Connect the positive (+) cable to the positive (+) battery terminal.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

  9. INSTALL RADIATOR COVER SUB-ASSEMBLY


    1. Install the radiator cover sub-assembly with the 4 clips.

  10. INSTALL OUTER COWL TOP PANEL


    1. A01CCFB

      Install the outer cowl top panel with the 8 bolts.

      Torque:
      8.8 N*m  { 90 kgf*cm, 78 in.*lbf }

    2. Connect the 2 clamps to the outer cowl top panel.

    3. Remove the protective tape.

  11. INSTALL BRAKE MASTER CYLINDER RESERVOIR WITH BRACKET


    1. A01CBAK

      Install the brake master cylinder reservoir with bracket to the outer cowl top panel with the 2 nuts.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

  12. INSTALL WINDSHIELD WIPER MOTOR AND LINK

    Click here.

  13. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY


    1. Connect the connector.

    2. A01CBOAE01

      Engage the 23 claws to install the center instrument cluster finish panel sub-assembly.

      Note


      • When installing the center instrument cluster finish panel sub-assembly, make sure to press the upper middle part firmly.

      • Make sure that the claws are fully engaged.

    3. Remove the applied protective tape.

    4. Move the shift lever to P.

  14. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY


    1. A01CGCS

      Turn the shift lever knob clockwise to install the shift lever knob sub-assembly.

  15. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY


    1. A01CG2C

      Engage the 15 claws.

      Tech Tips

      Before engaging the 15 claws, make sure that the claws are positioned correctly.

      Note

      Make sure that the claws are fully engaged.

    2. Install the instrument cluster finish panel assembly with the bolt <C>.

  16. INSTALL INSTRUMENT PANEL BOX ASSEMBLY


    1. A01CEC3E01

      With the instrument panel box assembly opened approximately 60° from its closed position, engage the 2 hinges horizontally.

      Note

      Engaging the hinges from the top will deform the hinges. Be sure to install the instrument panel box assembly horizontally.

    2. A01CCWJE01

      Slightly bend stoppers (A) and (B) in the directions indicated by the arrows in the illustration and engage the stoppers to install the instrument panel box assembly.

  17. INSTALL CENTER FLOOR CARPET COVER LH


    1. A01CF5Y

      Engage the 4 claws.

    2. A01CG2A

      Install the center floor carpet cover LH with the clip.

  18. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY


    1. A01CDTKE01

      With the glove compartment door assembly opened approximately 55° from its closed position, engage the 2 hinges horizontally.

      Note

      Engaging the hinges from the top will deform the hinges. Be sure to install the glove compartment door assembly horizontally.

    2. A01CDIJE01

      Slightly bend stoppers (A) and (B) in the directions indicated by the arrows in the illustration and engage the stoppers to install the glove compartment door assembly.

    3. Engage the claw and connect the glove compartment door stopper.

  19. INSTALL CENTER FLOOR CARPET COVER RH (for LHD)


    1. A01CB02

      Engage the 5 claws.

    2. A01CBO2

      Install the center floor carpet cover RH with the clip.

  20. INSTALL CENTER FLOOR CARPET COVER RH (for RHD)


    1. A01CFS0

      Engage the 4 claws.

    2. A01CDKB

      Install the center floor carpet cover RH with the 2 clips.

  21. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (for LHD)


    1. A01CE7K

      Engage the 3 guides, 13 claws and clip.

      Tech Tips

      Make sure that all claws around the entire circumference of the driver side knee airbag assembly are fully engaged.

      Note

      Make sure that the claws are fully engaged.

    2. A01CCWL

      Install the lower instrument panel finish panel with the 3 screws <B>.

    3. A01CGDM

      Connect the fuel filler opening lid lock sub-assembly to the fuel lid lock open lever sub-assembly.

    4. A01CCXK

      Engage the 3 claws and the fuel lid lock control cable assembly.

    5. A01CF0E

      Engage the 3 claws and the hood lock control cable assembly.

  22. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (for RHD)


    1. A01CAYP

      Engage the 3 guides and 14 claws.

      Tech Tips

      Make sure that all claws around the entire circumference of the driver side knee airbag assembly are fully engaged.

      Note

      Make sure that the claws are fully engaged.

    2. A01CCKN

      Install the lower instrument panel finish panel with the 3 screws <B>.

    3. A01CC11

      Engage the 3 claws and the fuel lid lock control cable assembly.

    4. A01CC18

      Engage the 3 claws and the hood lock control cable assembly.

  23. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for LHD)


    1. Engage the clamp.

    2. Connect each connector.

    3. A01CCYO

      Engage the 2 claws and guide.

      Note

      Make sure that the claws are fully engaged.

    4. Install the No. 1 instrument panel under cover sub-assembly with the 2 screws <B>.

  24. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for RHD)


    1. A01CE9Q

      Engage the 2 claws and DLC3.

    2. Engage the clamp.

    3. Connect the connector.

    4. A01CFFK

      Engage the 2 claws and 2 guides.

      Note

      Make sure that the claws are fully engaged.

    5. Install the No. 1 instrument panel under cover sub-assembly with the 2 screws <B>.

  25. INSTALL COWL SIDE TRIM BOARD LH (for LHD)


    1. A01CCIK

      Engage the 2 guides, claw and clip to install the cowl side trim board LH.

    2. Install the clip(A).

  26. INSTALL COWL SIDE TRIM BOARD RH (for RHD)


    1. A01CFL6

      Engage the 2 guides, claw and clip to install the cowl side trim board RH.

    2. Install the clip(A).

  27. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  28. INSPECT SHIFT LEVER POSITION


    1. When moving the shift lever from P to R with the engine switch on (IG) and the brake pedal depressed, make sure that the shift lever moves smoothly and correctly into position.

    2. Start the engine and make sure that the vehicle moves forward when moving the shift lever from N to D and moves rearward when moving the lever to R.

      If the operation cannot be performed as specified, inspect the park/neutral position switch assembly and check the shift lever assembly installation condition.

  29. ADJUST SHIFT LEVER POSITION


    1. Apply the parking brake and move the shift lever to N.

    2. Remove the instrument cluster finish panel assembly and center instrument cluster finish panel sub-assembly Click here.

    3. A01CF9Y

      Disconnect the end of the transmission control cable assembly from the shift lever assembly.

    4. A01CDA7E01
      Text in Illustration:
      *1 Stopper

      Pull out the stopper of the transmission control cable.

      Note

      Do not remove the stopper. If the stopper is removed, reinstall it to its original position.

    5. A01CFGWE03
      Text in Illustration:
      *1 Nut

      Rotate the nut counterclockwise approximately 180° and, while holding the nut in that position, disconnect the transmission control cable from the shift lever retainer.

      Note

      Do not over-rotate the nut as it will come off the internal spring and the transmission control cable will not be reusable.

    6. A01CE5AE01

      Push the 2 claws together at the top of the transmission control cable lock piece. While holding the 2 claws together, push the 2 lugs on the bottom of the lock piece toward each other and upward to pull out the lock piece.

    7. Turn the nut of the transmission control cable 180° counterclockwise. While holding the nut in place, push in the stopper until the stopper clicks twice.

      A01CFU5E01
      Text in Illustration
      *1 Stopper *2 Nut

    8. Install the outer part of the transmission control cable to the shift lever retainer. Check that the spring is positioned at "A" and push in the stopper.

      A01CB69E01
      Text in Illustration
      *1 Stopper *2 Nut
      *3 Shift Lever Retainer *4 Spring

      Tech Tips

      If the stopper cannot be pushed in, slightly turn the nut clockwise and then push in the stopper again.

    9. A01CF26E01
      Text in Illustration
      *1 Stopper

      Install the cable end to the shift lever assembly.

      Note


      • Check that the lock piece is pulled up.

      • Install the cable end all the way to the base of the pin.

    10. A01CFA5E01
      Text in Illustration
      *1 Lock Piece
      *2 Adjuster Case
      *a Push in

      Push the lock piece into the adjuster case.

      Note

      Securely press in the lock piece until it locks.

    11. After adjusting the shift lever position, check the operation and function of the shift lever. If there is a problem, adjust the position again.

    12. Install the instrument cluster finish panel assembly and center instrument cluster finish panel sub- assembly Click here.