STARTER (for 1.6 kW Type) INSTALLATION


  1. INSTALL STARTER ASSEMBLY


    1. A01CBGO

      Install the starter with the 2 bolts.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }

    2. Connect the starter connector.

    3. Connect the clamp.

    4. Install the terminal nut, and cover the nut with the cap.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  2. INSTALL BATTERY CARRIER SUPPORT


    1. A01CAMZ

      Install the battery carrier support with the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  3. INSTALL BATTERY CARRIER


    1. A01CCX9

      Insert the No. 2 air cleaner inlet to the battery carrier with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    2. A01CFOZ

      Install the battery carrier with the 4 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    3. Attach the 2 wire harness clamps.

  4. INSTALL BATTERY TRAY


    1. Install the battery tray.

  5. INSTALL BATTERY


    1. Install the battery.

  6. INSTALL BATTERY INSULATOR


    1. Install the battery insulator.

  7. INSTALL BATTERY CLAMP


    1. A01CDEA

      Attach the hook of the battery clamp to the front battery bracket.

    2. Temporarily install the nut and bolt.

    3. Adjust the battery clamp position.

    4. Tighten the nut and bolt.

      Torque:
      Nut
      4.9 N*m  { 50 kgf*cm, 43 in.*lbf }
      Bolt
      46 N*m  { 469 kgf*cm, 34 ft.*lbf }

    5. Attach the 2 wire harness clamps.

    6. Connect the positive (+) battery terminal to the battery.

  8. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


    1. Connect the cable to the negative (-) battery terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  9. INSTALL RADIATOR COVER SUB-ASSEMBLY


    1. Install the radiator cover sub-assembly with the 4 clips.