WATER PUMP REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE FRONT WHEEL RH

  3. REMOVE NO. 1 ENGINE UNDER COVER

  4. REMOVE REAR ENGINE UNDER COVER RH

  5. REMOVE RADIATOR COVER SUB-ASSEMBLY


    1. A01CDEV

      Using a clip remover, remove the 4 clips and radiator cover sub-assembly.

  6. DRAIN ENGINE COOLANT


    1. Loosen the radiator drain cock plug and drain the coolant.

      CAUTION:

      Do not remove the reserve tank cap, cylinder block drain cock plug and radiator drain cock plug while the engine or radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the local regulations.

    2. Remove the reserve tank cap.

    3. Loosen the cylinder block drain cock plug. (except TMC Made)

      A01CC25E01
      Text in Illustration
      *1 Radiator Reserve Tank *2 Reserve Tank Cap
      *3 Cylinder Block Drain Cock Plug (except TMC Made) *4 Cylinder Block Drain Cock Plug (for TMC Made w/o Oil Cooler)
      *5 Water Drain Cock Plug (for TMC Made w/ Oil Cooler) *6 Radiator Drain Cock Plug

    4. Loosen the cylinder block drain cock plug. (for TMC Made w/o Oil Cooler)

    5. Loosen the water drain cock plug. (for TMC Made w/ Oil Cooler)

  7. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. A01CERE

      Disconnect the wire clamp.

    2. A01CBJF

      Disconnect the No. 1 and No. 2 water by-pass hoses.

    3. Remove the bolt and radiator reserve tank assembly.

  8. REMOVE RADIATOR RESERVE TANK BRACKET


    1. A01CF8W

      Remove the 2 bolts and radiator reserve tank bracket.

  9. REMOVE V-RIBBED BELT


    1. A01CB9LE01

      Using SST, slowly turn the V-ribbed belt tensioner clockwise.

      SST
      09216-42010   ( 09216-04010 )

    2. Remove the V-ribbed belt from each pulley and slowly return the tensioner.

      Note


      • Make sure that SST and other tools are set to the tensioner securely.

      • When compressing the V-ribbed belt tensioner, slowly turn the tensioner.

      • Be careful not to pinch your fingers between the parts.

  10. REMOVE GENERATOR ASSEMBLY


    1. A01CFWI

      Disconnect the generator connector from the generator assembly.

    2. Open the terminal cap.

    3. Remove the nut and disconnect the wire harness from terminal B.

    4. Remove the bolt and wire harness clamp bracket.

    5. Disconnect the wire harness clamp.

    6. A01CEOY

      Remove the 2 bolts.

  11. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH


    1. A01CEX8E01
      Text in Illustration
      *1 Wooden Block

      Place a wooden block on a jack underneath the engine.

    2. A01CEKR

      Disconnect the 4 clamps.

    3. Remove the nut and cooler pipe bracket.

    4. A01CERO

      Remove the bolt and 2 nuts, then separate the engine mounting insulator sub-assembly RH from the engine mounting bracket RH.

    5. A01CDBP

      Remove the 3 bolts and engine mounting insulator sub-assembly RH.

  12. REMOVE ENGINE MOUNTING SPACER


    1. A01CEQV

      Remove the 2 bolts and engine mounting spacer.

  13. REMOVE WATER PUMP PULLEY


    1. A01CBGYE03

      Using SST, remove the 4 bolts and water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

  14. REMOVE WATER PUMP ASSEMBLY (for TMC Made)


    1. A01CBBLE01

      Remove the clamp of the crankshaft position sensor from the water pump.

    2. Disconnect the wire of the crankshaft position sensor from the clamp bracket.

    3. A01CAL5E05
      Text in Illustration
      *1 Clamp Bracket

      Remove the 4 bolts, 2 nuts and clamp bracket.

    4. A01CFKA

      Using a screwdriver, pry between the water pump and cylinder block, and then remove the water pump.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Be careful not to damage the contact surfaces of the water pump and cylinder block.

  15. REMOVE WATER PUMP ASSEMBLY (except TMC Made)


    1. A01CD7LE02
      Text in Illustration
      *1 Clamp Bracket

      Disconnect the connector of the crankshaft position sensor.

    2. Disconnect the wire of the crankshaft position sensor from the clamp brackets.

    3. A01CD6YE03
      Text in Illustration
      *1 Clamp Bracket

      Remove the 4 bolts, 2 nuts and 2 clamp brackets.

    4. A01CFI4

      Using a screwdriver, pry between the water pump and cylinder block, and then remove the water pump.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Be careful not to damage the contact surfaces of the water pump and cylinder block.