FUEL PUMP INSTALLATION


  1. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE


    1. A01CF40E03

      Install a new gasket onto the fuel pump.

    2. A01CE8XE01

      Connect the fuel hose and install the fuel pump into the fuel tank.

      Note


      • When connecting the fuel hose, make sure that the fuel hose mark faces upward and the grip part of the clamp faces the front of the vehicle.


      • Be careful not to bend the arm of the fuel sender gauge.


      • When connecting the fuel hose, do not forcibly pull the hose.

  2. CONNECT NO. 2 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A01CG6JE01

      Temporarily install the set plate with the 8 bolts.

      Tech Tips

      Align the protrusion of the set plate with the groove of the fuel pump.

    2. A01CFKBE01

      Connect the tube to the fuel tube assembly.

      Note


      • Before installing the tube, make sure that it is not damaged. Make sure that there is no foreign matter present on the connecting surfaces.


      • After connecting, check if the pipe and the connector are securely connected by pulling on them.

  3. INSTALL FUEL TANK VENT TUBE SET PLATE


    1. A01CEP2

      Install the set plate with the 8 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

      Tech Tips

      Align the protrusion of the set plate with the groove of the fuel pump.

  4. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A01CE1ME02

      Install the fuel tube with the joint clip.

      Note


      • Check that there are no scratches or foreign objects on the connecting parts.


      • Check that the fuel tube joint is inserted securely.


      • Check that the fuel tube joint clip is on the collars of the fuel tube joint.


      • After installing the tube joint clip, check that the fuel tube joint has not been pulled off.


      • Be careful not to damage the clip. If the clip is damaged, replace it.

  5. CONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A01CDLU

      Connect the tube to the fuel tube assembly.

  6. CONNECT CHARCOAL CANISTER OUTLET TUBE SUB-ASSEMBLY


    1. A01CBQF

      Connect the outlet tube to the fuel tube assembly.

  7. INSTALL REAR FLOOR SERVICE HOLE COVER


    1. A01CART

      Connect the fuel pump connector.

    2. Install the service hole cover with new butyl tape and return the floor carpet to its original position.

  8. INSTALL FUEL TANK CAP

  9. INSTALL NO. 1 SEAT TRACK LOWER RAIL PROTECTOR

    Tech Tips

    Use the same procedure for all seat track lower rail protectors Click here.

  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  11. INSPECT FOR FUEL LEAK

    Tech Tips

    Click here.