FUEL INJECTOR INSTALLATION


  1. INSTALL FUEL INJECTOR ASSEMBLY


    1. A01CGBHE01

      Apply a light coat of spindle oil or gasoline to new O-rings, and install them to each injector.

    2. A01CFXCE01

      Apply a light coat of spindle oil or gasoline where the fuel delivery pipe contacts each O-ring.

    3. Push and twist each fuel injector to install them into the fuel delivery pipe.

    4. Position each fuel injector connector outward.

      Note


      • Be careful not to twist the O-rings.

      • After installing a fuel injector, check that it turns smoothly. If not, reinstall it with a new O-ring.

    5. A01CDKQE01

      Install 6 new injector vibration insulators to the intake manifold.

    6. Place the fuel delivery pipe with the 6 fuel injectors in position on the intake manifold.

      Note

      Be careful not to drop the fuel injectors when installing the fuel delivery pipe.

    7. A01CB77

      Temporarily install the 5 bolts which are used to hold the fuel delivery pipe to the intake manifold.

      Note

      After installing the fuel injectors, check that they turn smoothly. If not, reinstall the injectors with new O-rings.

    8. A01CEZQ

      Tighten the 5 bolts which are used to hold the fuel delivery pipe to the intake manifold.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    9. A01CE1Q

      Connect the 6 fuel injector connectors.

  2. CONNECT FUEL TUBE SUB-ASSEMBLY


    1. A01CFOPE02

      Push in the tube connector onto the pipe until the tube connector makes a "click" sound.

      Note


      • Before connecting the tube, make sure that it is not damaged. Make sure that there is no dirt present on the connecting surfaces.

      • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

    2. Install the No. 2 fuel pipe clamp.

  3. REMOVE INTAKE AIR SURGE TANK ASSEMBLY

    Tech Tips

    Click here.

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  5. INSPECT FOR COOLANT LEAK


    1. Remove the radiator reservoir cap.

      CAUTION:

      Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    2. A01CB9EE01

      Fill the radiator and reservoir with coolant, and then attach a radiator cap tester.

    3. Warm up the engine.

    4. Pump the radiator cap tester to 118 kPa (1.2 kgf/cm2, 17 psi), and then check that the pressure does not drop.

      If the pressure drops, check the hoses, radiator and water pump for leaks.

      If there are no signs of external coolant leaks, check the heater core, cylinder block and head.

    5. Reinstall the radiator reservoir cap.

  6. INSPECT FOR FUEL LEAK

    Tech Tips

    Click here.