FUEL INJECTOR REMOVAL


  1. DISCHARGE FUEL SYSTEM PRESSURE

    Tech Tips

    Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE INTAKE AIR SURGE TANK ASSEMBLY

    Tech Tips

    Click here.

  4. DISCONNECT FUEL TUBE SUB-ASSEMBLY


    1. A01CFOPE01

      Remove the No. 2 fuel pipe clamp.

    2. Pinch the tube connector and pull out the fuel pipe.

      Note


      • Check that there is no dirt or other foreign matter around the connector when disconnecting it. Clean the connector as necessary.

      • It is necessary to prevent dirt or foreign matter from entering the quick connector. If dirt or foreign matter gets in the connector, the O-rings may not seal properly.

      • Only disconnect the quick connector by hand.

      • Do not bend, kink or twist the nylon tubes.

      • Protect the connector by covering it with a plastic bag.

      • If the pipe and the connector are stuck, carefully try wiggling or pushing and pulling on the connector to release it. Pull the connector off the pipe carefully.

  5. REMOVE FUEL INJECTOR ASSEMBLY


    1. A01CE1Q

      Disconnect the 6 fuel injector connectors.

    2. A01CEZQ

      Remove the 5 bolts and fuel delivery pipe sub-assembly together with the 6 fuel injectors.

      Note

      Be careful not to drop the fuel injectors when removing the fuel delivery pipe.

    3. A01CDKQE01

      Remove the 6 injector vibration insulators from the intake manifold.

    4. A01CDVV

      Pull out the fuel injectors from the fuel delivery pipe.

      Note

      If the injectors are to be reused, reinstall them to the same cylinder they came from.

    5. A01CGBHE02

      Remove the 6 O-rings from the injectors.