FUEL PUMP INSTALLATION


  1. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE


    1. A01CF40E04
      Text in Illustration
      *1 Gasket

      Install a new gasket onto the fuel pump.

    2. A01CE8XE01

      Connect the fuel hose and install the fuel pump into the fuel tank.

      Note


      • When connecting the fuel hose, make sure that the fuel hose mark faces upward and the grip part of the clamp faces the front of the vehicle.


      • Be careful not to bend the arm of the fuel sender gauge.


      • When connecting the fuel hose, do not forcibly pull the hose.

  2. CONNECT NO. 2 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A01CG6JE02
      Text in Illustration
      *1 Groove
      *2 Protrusion

      Temporarily install the set plate with the 8 bolts.

      Tech Tips

      Align the protrusion of the set plate with the groove of the fuel pump.

    2. A01CFKBE02
      Text in Illustration
      *1 Retainer
      *2 Pipe
      *3 O-ring
      *4 Fuel Tube Connector

      Connect the tube to the fuel tube assembly.

      Note


      • Before installing the tube, make sure that it is not damaged. Make sure that there is no foreign matter present on the connecting surfaces.


      • After connecting, check if the pipe and the connector are securely connected by pulling on them.

  3. INSTALL FUEL TANK VENT TUBE SET PLATE


    1. A01CEP2

      Install the set plate with the 8 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

      Tech Tips

      Align the protrusion of the set plate with the groove of the fuel pump.

  4. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A01CE1ME03

      Install the fuel tube with the joint clip.

      Note


      • Check that there are no scratches or foreign objects on the connecting parts.


      • Check that the fuel tube joint is inserted securely.


      • Check that the fuel tube joint clip is on the collars of the fuel tube joint.


      • After installing the tube joint clip, check that the fuel tube joint has not been pulled off.


      • Be careful not to damage the clip. If the clip is damaged, replace it.

  5. CONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A01CDLU

      Connect the tube to the fuel tube assembly.

  6. CONNECT CHARCOAL CANISTER OUTLET TUBE SUB-ASSEMBLY


    1. A01CBQF

      Connect the outlet tube to the fuel tube assembly.

  7. INSTALL REAR FLOOR SERVICE HOLE COVER


    1. A01CART

      Connect the fuel pump connector.

    2. Install the service hole cover with new butyl tape and return the floor carpet to its original position.

  8. INSTALL FUEL TANK CAP

  9. INSTALL NO. 1 SEAT TRACK LOWER RAIL PROTECTOR

    Tech Tips

    Use the same procedure for all seat track lower rail protectors Click here.

  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  11. INSPECT FOR FUEL LEAK


    1. Check fuel pump operation.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the engine switch on (IG) and turn the intelligent tester on.

        Note

        Do not start the engine.

      3. Enter the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump / Speed.

      4. Check for pressure in the fuel inlet tube from the fuel line. Check that sounds of fuel flowing in the fuel tank can be heard. If no sounds can be heard, check the integration relay, fuel pump, ECM and wiring connectors.

    2. Inspect for fuel leaks.


      1. Check that there is no fuel leakage after performing maintenance anywhere on the fuel system. If there is a fuel leak, repair or replace parts if necessary.

    3. Turn the engine switch off.

    4. Disconnect the intelligent tester from the DLC3.