FUEL PUMP REMOVAL


  1. DISCHARGE FUEL SYSTEM PRESSURE

    Tech Tips

    Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE NO. 1 SEAT TRACK LOWER RAIL PROTECTOR

    Tech Tips

    Use the same procedure for all seat track lower rail protectors Click here.

  4. REMOVE FUEL TANK CAP

  5. REMOVE REAR FLOOR SERVICE HOLE COVER


    1. A01CE6Z

      Remove the service hole cover and disconnect the fuel pump connector.

  6. DISCONNECT CHARCOAL CANISTER OUTLET TUBE SUB-ASSEMBLY


    1. A01CBQF

      Disconnect the outlet tube from the fuel suction tube assembly with pump and gauge.

  7. DISCONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A01CDLU

      Disconnect the tube from the fuel suction tube assembly with pump and gauge.

  8. DISCONNECT NO. 2 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A01CF8CE02
      Text in Illustration
      *1 Retainer
      *2 Pipe
      *3 O-ring
      *4 Fuel Tube Connector

      Disconnect the tube from the fuel suction tube assembly with pump and gauge.

      Note


      • Remove any dirt and foreign matter on the tube joint before performing this work.


      • Do not allow any scratches or foreign matter on the parts when disconnecting them, as the fuel tube joint contains the O-ring that seal the plug.


      • Perform this work by hand. Do not use any tools.


      • Do not forcibly bend, twist or turn the nylon tube.


      • Protect the disconnected parts by covering them with plastic bags and tape them after disconnecting the fuel tubes.

  9. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A01CDZJ

      Remove the joint clip and fuel tank main tube.

      CAUTION:


      • Before removing the tube joint clip, check for foreign matter around the clip. Clean it if necessary.


      • Keep the O-ring free of foreign matter, as it becomes contaminated easily.


      • Do not use any tools in this procedure.


      • Do not forcefully bend or twist the tube.


      • Put the tube in a plastic bag to prevent damage and contamination.


      • If the fuel suction plate and tube are stuck together, pinch the tube and turn it carefully to disconnect it.


      • Be careful not to damage the clip. If the clip is damaged, replace it.

  10. REMOVE FUEL TANK VENT TUBE SET PLATE


    1. A01CG6J

      Remove the 8 bolts and set plate.

  11. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE


    1. A01CBBJ

      Disconnect the fuel hose and remove the fuel pump from the fuel tank.

      Note


      • Make sure that the sender gauge arm does not bend.


      • Do not damage the fuel suction tube assembly with pump and gauge.

    2. A01CF40E04
      Text in Illustration
      *1 Gasket

      Remove the gasket from the fuel pump.