ENGINE ASSEMBLY INSTALLATION


  1. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY


    1. A01CAM5E01

      Using SST, hold the crankshaft pulley.

      SST
      09213-70011   ( 09213-70020 )
      09330-00021

    2. Clean the 8 bolts and 8 bolt holes.

    3. A01CDPS

      Install the front drive plate spacer.

      Tech Tips

      Align the pin of the front drive spacer with the pin hole of the crankshaft.

    4. A01CEPYE01

      Install the drive plate and ring gear sub-assembly and rear drive plate spacer onto the crankshaft.

    5. A01CDZZE05

      Apply adhesive to 2 or 3 threads of the 8 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    6. A01CDNYE01

      In several steps, uniformly install and tighten the 8 bolts in the sequence shown in the illustration.

      Torque:
      83 N*m  { 847 kgf*cm, 61 ft.*lbf }

  2. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

    Note

    Confirm that 2 knock pins are on the transaxle contact surface of the engine cylinder block before transaxle installation.


    1. A01CBVQE01

      Keeping the engine and automatic transaxle assembly in a horizontal position, align the knock pins with each hole on the automatic transaxle assembly and tighten the 11 bolts shown in the illustration.

      Torque:
      Bolt A
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }
      Bolt B
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }
      Bolt C
      46 N*m  { 469 kgf*cm, 34 ft.*lbf }
      Bolt D
      43 N*m  { 439 kgf*cm, 32 ft.*lbf }

      Note


      • Do not forcibly pry on the automatic transaxle assembly.

      • Check that the torque converter rotates.

      Tech Tips

      Bolt length:


      • Bolt A: 55 mm (2.17 in.)

      • Bolt B: 50 mm (1.97 in.)

      • Bolt C: 41 mm (1.61 in.)

      • Bolt D: 33 mm (1.30 in.)

  3. INSTALL TRANSMISSION BREATHER SKIRT


    1. A01CBQZE02

      Install the transmission breather skirt to the engine cylinder head with the bolt.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    2. Install the breather plug hose to the transmission breather skirt with the clip.

  4. INSTALL ENGINE WIRE

  5. INSTALL DRIVE SHAFT BEARING BRACKET


    1. A01CC2N

      Install the drive shaft bearing bracket with the 3 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

  6. INSTALL STARTER ASSEMBLY


    1. A01CDFS

      Install the starter with the 2 bolts.

      Torque:
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }
    2. A01CFED

      Install the wire harness clamp bracket with the bolt.

    3. A01CD0EE01

      Connect the starter connector.

    4. Install the terminal nut and cover the nut with the cap.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  7. INSTALL COMPRESSOR ASSEMBLY WITH PULLEY


    1. A01CEZAE01

      Install the compressor and magnetic clutch with the 4 bolts.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Note

      Tighten the bolts in the order shown in the illustration to install the compressor and magnetic clutch.

    2. Engage each clamp.

    3. Connect each connector.

  8. INSTALL GENERATOR ASSEMBLY


    1. A01CDVD

      Install the bracket with the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
    2. A01CG4Z

      Connect the wire harness clamp.

    3. Install the generator assembly to the cylinder block with the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
    4. A01CFVS

      Install the 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
    5. A01CFT4

      Connect the generator connector to the generator assembly.

    6. Install the generator wire with the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    7. Install the terminal cap.

    8. Connect the wire harness clamp.

    9. Connect the magnetic clutch connector to the compressor and magnetic clutch.

    10. A01CDNX

      Install the 2 bolts.

      Torque:
      8.4 N*m  { 85 kgf*cm, 74 in.*lbf }

  9. INSTALL V-RIBBED BELT


    1. A01CD3WE01

      Install the V-ribbed belt.

    2. If it is difficult to install the V-ribbed belt, perform the following procedure:


      1. Put the V-ribbed belt on every pulley except the tensioner pulley as shown in the illustration.

      2. Release the V-ribbed belt tension by turning the V-ribbed belt tensioner counterclockwise, and put the V-ribbed belt on the tensioner pulley.

        Note


        • Put the backside of the V-ribbed belt on the V-ribbed belt tensioner pulley and idler pulley.

        • Check that the V-ribbed belt is properly set to each pulley.

    3. A01CEBW

      Turn the V-ribbed belt tensioner counterclockwise and remove a 5 mm bi-hexagon wrench.

    4. After installing the V-ribbed belt, check that it fits properly in the ribbed grooves. Confirm that the belt has not slipped out of the grooves on the bottom of the crank pulley by hand.

  10. INSTALL REAR ENGINE MOUNTING BRACKET


    1. A01CDII

      Install the rear engine mounting bracket with the 3 bolts.

      Torque:
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }

  11. INSTALL FRONT ENGINE MOUNTING BRACKET


    1. A01CFRU

      Install the front engine mounting bracket with the 3 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

  12. INSTALL MANIFOLD STAY


    1. A01CF09

      Install the manifold stay with the 2 bolts and nut.

      Torque:
      34 N*m  { 347 kgf*cm, 25 ft.*lbf }

  13. INSTALL ENGINE MOUNTING INSULATOR LH


    1. A01CFND

      Install the engine mounting insulator LH with the 4 bolts.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }
    2. A01CDHV

      Install the bracket with the bolt.

    3. Connect the wire clamp.

  14. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH


    1. A01CD03

      Install the engine mounting insulator sub-assembly RH with the 3 bolts.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }
    2. A01CF8D

      Install the bracket with the nut.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    3. Connect the 4 clamps.

  15. TEMPORARILY INSTALL FRONT ENGINE MOUNTING INSULATOR


    1. A01CCPE

      Temporarily install the front engine mounting insulator with the nut and through bolt.

  16. INSTALL FRONT CROSSMEMBER SUB-ASSEMBLY


    1. A01CF9HE01

      Install the front front crossmember sub-assembly with the 3 bolts.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

  17. TEMPORARILY INSTALL REAR ENGINE MOUNTING INSULATOR


    1. A01CF63

      Temporarily install the rear engine mounting insulator with the through bolt.

  18. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE


    1. A01CF1W

      Set the engine assembly with transaxle on the engine lifter.

      Note


      • Install a height adjustment attachment and plate lift attachment onto the engine assembly with transaxle.

      • Do not position a height adjustment attachment or plate lift attachment onto the front crossmember sub-assembly.

      Tech Tips

      Place the engine on wooden blocks or equivalents so that the engine is level.

    2. A01CBMWE12

      Remove the 4 bolts and 2 engine hangers.

    3. Operate the engine lifter and lift the engine assembly with transaxle to the position where the engine mounting insulators RH and LH can be installed.

      Note

      Do not raise the engine more than necessary. If the engine is raised excessively, the vehicle may also be lifted up.

      Tech Tips


      • Make sure that the engine is clear of all wiring and hoses.

      • While raising the engine into the vehicle, do not allow it to contact the vehicle.

    4. A01CD6UE01

      Install the engine mounting insulator RH with the 2 bolts and 2 nuts.

      Torque:
      Bolt A
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }
      Nut A
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }
      Nut B
      52 N*m  { 530 kgf*cm, 38 ft.*lbf }
    5. A01CD38

      Install the engine mounting insulator LH with the through bolt and nut. Tightening nut side.

      Torque:
      56 N*m  { 571 kgf*cm, 41 ft.*lbf }
    6. A01CBRR

      Install the front crossmember sub-assembly with the 4 bolts.

      Torque:
      96 N*m  { 979 kgf*cm, 71 ft.*lbf }

  19. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    1. A01CGH4

      Raise the front suspension crossmember sub-assembly with a transmission jack.

    2. A01CFKS

      Temporarily install the front suspension crossmember sub-assembly with 2 bolts.

    3. A01CEHP

      Temporarily install the front suspension crossmember sub-assembly to the rear engine mounting insulator with the 2 bolts and 2 nuts.

    4. A01CCJNE01

      Temporarily install the front suspension member brace sub-assemblies LH and RH with 2 bolts A and the 4 bolts B.

    5. Alternately insert SST into the positioning holes on the front suspension crossmember RH and LH while tightening the bolts on the LH and RH sides to specified torque using several steps.

      SST
      09670-00010
      A01CBTUE03
      Torque:
      Bolt (A)
      137 N*m  { 1397 kgf*cm, 101 ft.*lbf }
      Bolt (B)
      93 N*m  { 948 kgf*cm, 69 ft.*lbf }
    6. A01CEHP

      Fully tighten the 2 bolts and 2 nuts.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

  20. FULLY TIGHTEN FRONT ENGINE MOUNTING INSULATOR


    1. A01CCPE

      Fully tighten the front engine mounting insulator with the nut and through bolt. Tightening through bolt side.

      Torque:
      145 N*m  { 1479 kgf*cm, 107 ft.*lbf }

  21. FULLY TIGHTEN REAR ENGINE MOUNTING INSULATOR


    1. A01CF63

      Fully tighten the rear engine mounting insulator with the through bolt.

      Torque:
      95 N*m  { 969 kgf*cm, 70 ft.*lbf }

  22. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT


    1. A01CAM5E01

      Using SST, hold the crankshaft pulley.

      SST
      09213-70011   ( 09213-70020 )
      09330-00021
    2. A01CBLRE01

      Apply a few drops of adhesive to 2 or 3 threads of the 6 drive plate and torque converter clutch setting bolt tips.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent.
    3. A01CCJZ

      Tighten the 6 drive plate and torque converter clutch setting bolts.

      Torque:
      41 N*m  { 418 kgf*cm, 30 ft.*lbf }

      Note

      Install the black colored bolt first, and then the silver colored 5 bolts.

  23. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH


    1. A01CFMT

      Install the front suspension member reinforcement LH with the 4 bolts.

      Torque:
      96 N*m  { 979 kgf*cm, 71 ft.*lbf }

  24. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH

    Tech Tips

    Perform the same procedure as for the LH side.

  25. INSTALL FLYWHEEL HOUSING UNDER COVER


    1. A01CBGH

      Install the flywheel housing under cover with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  26. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET


    1. A01CFHL

      Install the No. 1 exhaust pipe support bracket with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  27. INSTALL FRONT DRIVE SHAFT HOLE SNAP RING LH


    1. Install a new front drive shaft hole snap ring LH to the front drive inboard joint assembly LH.

      Tech Tips

      Face the end gap of the front drive inboard joint hole snap ring downward.

  28. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH


    1. Coat the splines of the inboard joint shaft with MP grease.

    2. A01CDNWE01

      Align the inboard joint splines, and using a brass bar and a hammer, install the front drive shaft assembly LH.

      Note


      • Face the end gap of the front drive shaft hole snap ring LH downward.

      • Do not damage the transaxle case oil seal.

      • Do not damage the inboard joint boot.

      • Make sure to center the front drive shaft assembly LH during installation to prevent damage to the front drive shaft hole snap ring LH

      Tech Tips

      Confirm whether the drive shaft is securely driven in by checking the reaction force and sound.

  29. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH


    1. A01CEWK

      Align the inboard joint splines, and install the front drive shaft assembly RH with the 2 bolts.

      Torque:
      64 N*m  { 653 kgf*cm, 47 ft.*lbf }

      Note

      Do not damage the front transaxle case oil seal.

  30. INSTALL FRONT AXLE ASSEMBLY LH


    1. Align the front axle assembly with the splines of the front drive shaft assembly, and then insert the front drive shaft assembly into the front axle assembly.

      Note


      • Do not deform the dust cover.

      • Do not damage the outboard joint boot and speed sensor rotor.

      • Make sure to keep the speed sensor rotor and its installation surfaces free of foreign matter.

    2. A01CG6M

      Install the front axle assembly to the front shock absorber with the 2 bolts and 2 nuts as shown in the illustration.

      Torque:
      240 N*m  { 2447 kgf*cm, 177 ft.*lbf }

  31. INSTALL FRONT AXLE ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  32. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH


    1. A01CG8K

      Connect the front lower suspension arm sub-assembly to the front lower ball joint with the bolt and 2 nuts.

      Torque:
      93 N*m  { 948 kgf*cm, 69 ft.*lbf }

  33. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  34. INSTALL FRONT DISC (for LH Side)


    1. A01CEYHE01

      Align the matchmarks of the disc and axle hub, and install the disc.

      Note

      When installing a new disc, select the installation position where the front disc has minimal runout.

  35. INSTALL FRONT DISC (for RH Side)

    Tech Tips

    Perform the same procedure as for the LH side.

  36. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY LH


    1. A01CED2

      Install the front disc brake caliper assembly to the steering knuckle with the 2 bolts.

      Torque:
      98 N*m  { 999 kgf*cm, 72 ft.*lbf }

  37. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  38. CONNECT FRONT STABILIZER LINK ASSEMBLY LH


    1. A01CCQY

      Install the front stabilizer link assembly LH to the front shock absorber with the nut.

      Torque:
      74 N*m  { 755 kgf*cm, 55 ft.*lbf }

      Note

      If the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud bolt.

  39. CONNECT FRONT STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  40. CONNECT TIE ROD END SUB-ASSEMBLY LH


    1. A01CFWO

      Connect the tie rod end sub-assembly LH to the steering knuckle with the nut.

      Torque:
      49 N*m  { 500 kgf*cm, 36 ft.*lbf }

      Note

      Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.

    2. Install a new cotter pin.

  41. CONNECT TIE ROD END SUB-ASSEMBLY RH

    Tech Tips

    Perform the same procedure as for the LH side.

  42. CONNECT FRONT SPEED SENSOR LH


    1. A01CE72E01

      Connect the flexible hose bracket and speed sensor wire bracket with the bolt (A).

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

      Note

      Connect the flexible hose bracket first.

    2. Connect the flexible hose to the steering knuckle with the bolt (B).

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }
    3. A01CBSW

      Install the front speed sensor to the steering knuckle with the bolt and clamp.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note


      • Do not damage the tip of the speed sensor.

      • Make sure that the speed sensor is free of foreign matter.

      • Do not twist the speed sensor wire.

  43. CONNECT FRONT SPEED SENSOR RH

    Tech Tips

    Perform the same procedure as for the LH side.

  44. INSTALL FRONT AXLE SHAFT NUT LH


    1. Clean the threaded parts on the front drive shaft assembly and new front axle shaft nut using a non-residue solvent.

      Note


      • Be sure to perform this work for a new drive shaft.

      • Keep the threaded parts free of oil and foreign matter.

    2. Using a socket wrench (30 mm), while applying the brakes, install the front axle shaft nut.

      Torque:
      for 2GR-FE
      292 N*m  { 2978 kgf*cm, 215 ft.*lbf }
      for 2AZ-FE
      216 N*m  { 2203 kgf*cm, 159 ft.*lbf }

      Tech Tips

      Tighten the axle shaft nut while the brakes are applied to prevent the front axle from rotating.

    3. A01CD19

      Using a chisel and hammer, stake the front axle shaft nut.

  45. INSTALL FRONT AXLE SHAFT NUT RH

    Tech Tips

    Perform the same procedure as for the LH side.

  46. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

    A01CET6E01

    1. Place clip A as shown in the illustration and engage clip B to the body to connect the No. 1 steering column hole cover sub-assembly.

      Note

      Make sure that the lip of the No. 1 steering column hole cover sub-assembly is not damaged.

  47. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. A01CAW8E01

      Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering intermediate shaft assembly.

    2. A01CGGA

      Connect the No. 2 steering intermediate shaft assembly to the steering intermediate shaft assembly, and install the bolt.

      Torque:
      35 N*m  { 360 kgf*cm, 26 ft.*lbf }

  48. INSTALL COLUMN HOLE COVER SILENCER SHEET


    1. A01CEG5

      Install the column hole cover silencer sheet with the 2 clips.

  49. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. Install a new gasket to the front exhaust pipe assembly.

    2. A01CDM6

      Install the front exhaust pipe assembly with the 2 nuts.

      Torque:
      62 N*m  { 632 kgf*cm, 46 ft.*lbf }

    3. Install the No. 1 exhaust pipe support bracket with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    4. A01CD1Q

      Connect the No. 2 oxygen sensor connector (for Bank 2).

  50. INSTALL CENTER EXHAUST PIPE ASSEMBLY (for Front Side)


    1. A01CBMY

      Using a vernier caliper, measure the free length of the compression springs.

      Minimum length
      43.0 mm (1.693 in.)

      If the free length is less than the minimum, replace the compression spring.

    2. Fully insert a new gasket to the center exhaust pipe assembly (for Front Side).

    3. A01CFWCE10

      Using a plastic hammer and wooden block, tap in the new gasket until its surface is flush with the center exhaust pipe assembly (for Front Side).

      Note


      • Be sure to install the gasket in the correct direction.

      • Do not reuse the gasket.

      • Do not damage the gasket.

      • Do not push in the gasket by using the exhaust pipe when connecting it.

    4. Install 2 new gaskets to the center exhaust pipe assembly (for Front Side).

    5. A01CDW3

      Install the center exhaust pipe assembly (for Front Side) with the 4 bolts, 2 compression springs and 2 nuts.

      Torque:
      Bolt
      43 N*m  { 440 kgf*cm, 32 ft.*lbf }
      Nut
      62 N*m  { 632 kgf*cm, 46 ft.*lbf }

  51. CONNECT FUEL MAIN TUBE


    1. A01CGER

      Push in the fuel tube connector to the fuel main tube until the fuel tube connector makes a "click" sound.

      Note


      • Check that there is no damage or foreign objects on the fuel pipe connectors.

      • After connecting, check that the fuel tube connector and the pipe are securely connected by pulling on them.

    2. Close the No. 1 EFI fuel pipe clamp cover.

      Tech Tips

      The half connection prevention connector prevents the fuel hose connector cover from being locked if the fuel tube is not securely connected.

  52. CONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE


    1. Remove the attached vinyl tape from the hose.

    2. Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

      Compressor oil
      ND-OIL 8 or equivalent

    3. Install the O-ring onto the No. 1 cooler refrigerant suction hose.

    4. A01CAUE

      Connect the No. 1 cooler refrigerant suction hose with the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    5. Connect the clamp.

  53. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    1. Remove the attached vinyl tape from the hose.

    2. Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

      Compressor oil
      ND-OIL 8 or equivalent

    3. Install the O-ring onto the No. 1 cooler refrigerant discharge hose.

    4. Connect the No. 1 cooler refrigerant discharge hose with the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

  54. INSTALL NO. 2 ENGINE MOUNTING STAY RH


    1. A01CAQB

      Install the No. 2 engine mounting stay RH with the bolt and 2 nuts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  55. CONNECT ENGINE WIRE


    1. A01CAN2

      Install the ground cable with the bolt and connect the connector.

    2. A01CG3E

      Install the ground cable with the bolt and clamp.

      Torque:
      19 N*m  { 195 kgf*cm, 14 ft.*lbf }

    3. Install the battery positive (+) cable with the nut and clamp.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
    4. A01CCOZ

      Install the ground cable with the bolt and clamp.

    5. A01CBKG

      Install the wire harness protector to the bracket with the bolt and clamp.

    6. Connect the 2 clamps.

    7. A01CF21

      Connect the engine wire to the engine room relay block.

    8. Lock the 2 claws and install the bolt.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }
    9. A01CE47

      Connect the 2 connectors and 2 claws to the engine room relay block.

  56. INSTALL ECM


    1. A01CCPS

      Install the 2 brackets to the ECM with the 4 screws.

    2. A01CE0F

      Connect the 2 ECM connectors.

      Note

      When connecting the connectors, make sure that dirt, water or other foreign matter does not become stuck between the connectors and other part.


      1. Connect the 2 ECM connectors and lower the 2 levers.

        Note

        Make sure that the 2 levers are securely locked.

    3. A01CCDQ

      Install the ECM with the 3 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    4. Install the wire harness clamp.

  57. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY


    1. A01CCF5

      Connect the transmission control cable assembly to the transaxle with the clip and nut.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  58. CONNECT UNION TO CONNECTOR TUBE HOSE


    1. A01CDN3

      Connect the union to connector tube hoses.

  59. CONNECT NO. 1 FUEL VAPOR FEED HOSE


    1. A01CD56

      Connect the No. 1 fuel vapor feed hose.

  60. CONNECT HEATER WATER OUTLET HOSE


    1. A01CATT

      Connect the heater outlet hose.

  61. CONNECT HEATER WATER INLET HOSE


    1. A01CD14

      Connect the heater inlet hose.

  62. CONNECT NO. 1 RADIATOR HOSE


    1. A01CDC4E01

      Connect the No. 1 radiator hose.

  63. CONNECT NO. 2 RADIATOR HOSE


    1. A01CD0Q

      Connect the No. 2 radiator hose.

  64. CONNECT OIL COOLER HOSE


    1. A01CBXO

      Connect the 2 oil cooler hoses.

  65. INSTALL RADIATOR RESERVOIR TANK BRACKET


    1. A01CEDK

      Install the radiator reservoir tank bracket with the 2 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  66. INSTALL RADIATOR RESERVOIR TANK ASSEMBLY


    1. A01CE9A

      Install the radiator reservoir tank assembly with the bolt.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    2. Connect the No. 1 and No. 2 water by-pass hoses.

  67. INSTALL BATTERY CARRIER SUPPORT


    1. A01CAMZ

      Install the battery carrier support with the 2 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  68. INSTALL BATTERY CARRIER


    1. A01CF18

      Install the battery carrier with the 4 bolts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    2. Connect the 2 wire harness clamps.

  69. INSTALL NO. 2 AIR CLEANER INLET


    1. A01CBBU

      Install the No. 2 air cleaner inlet with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  70. INSTALL AIR CLEANER CASE


    1. A01CFWV

      Install the air cleaner case with the 3 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    2. Connect the wire clamp.

    3. Install the air cleaner filter element.

  71. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    1. A01CB66

      Install the air cleaner cap sub-assembly to the air cleaner case with the 2 clamps.

    2. A01CAN5

      Connect the air cleaner hose to the throttle body with the hose clamp.

    3. Connect the ventilation hose.

    4. A01CBVZE01

      Connect the purge line hose.

    5. Connect the 2 wire harness clamps and mass air flow meter connector.

  72. INSTALL BATTERY


    1. Install the battery, battery insulator and battery tray.

    2. A01CDEA

      Install the battery clamp with the bolt and nut.

      Torque:
      Bolt
      46 N*m  { 469 kgf*cm, 34 ft.*lbf }
      Nut
      4.9 N*m  { 50 kgf*cm, 43 in.*lbf }

    3. Connect the positive (+) cable to the battery positive (+) terminal.

      Torque:
      7.6 N*m  { 77 kgf*cm, 67 in.*lbf }

    4. Connect the 2 wire clamps.

  73. CONNECT OXYGEN SENSOR CONNECTOR (for Bank 1 Sensor 2)


    1. A01CFA6

      Install the grommet to the vehicle.

    2. A01CFGU

      Connect the oxygen sensor connector (for Bank 1 Sensor 2).

  74. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY


    1. A01CG2C

      Engage the 15 claws.

      Tech Tips

      Before engaging the 15 claws, make sure that the claws are positioned correctly.

      Note

      Make sure that the claws are fully engaged.

    2. Install the instrument cluster finish panel assembly with the bolt <C>.

  75. INSTALL INSTRUMENT PANEL BOX ASSEMBLY


    1. A01CEC3E01

      With the instrument panel box assembly opened approximately 60° from its closed position, engage the 2 hinges horizontally.

      Note

      Engaging the hinges from the top will deform the hinges. Be sure to install the instrument panel box assembly horizontally.

    2. A01CE1FE01

      Install the damper clip.

    3. Slightly bend stoppers (A) and (B) in the directions indicated by the arrows in the illustration and engage the stoppers to install the instrument panel box assembly.

  76. INSTALL CENTER FLOOR CARPET COVER LH


    1. A01CF5Y

      Engage the 4 claws.

    2. A01CG2A

      Install the center floor carpet cover LH with the clip.

  77. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY


    1. A01CDTKE01

      With the glove compartment door assembly opened approximately 55° from its closed position, engage the 2 hinges horizontally.

      Note

      Engaging the hinges from the top will deform the hinges. Be sure to install the glove compartment door assembly horizontally.

    2. A01CDIJE01

      Slightly bend stoppers (A) and (B) in the directions indicated by the arrows in the illustration and engage the stoppers to install the glove compartment door assembly.

    3. Engage the claw and connect the glove compartment door stopper.

  78. INSTALL CENTER FLOOR CARPET COVER RH (for RHD)


    1. A01CFS0

      Engage the 4 claws.

    2. A01CDKB

      Install the center floor carpet cover RH with the 2 clips.

  79. INSTALL CENTER FLOOR CARPET COVER RH (for LHD)


    1. A01CB02

      Engage the 5 claws.

    2. A01CBO2

      Install the center floor carpet cover RH with the clip.

  80. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (for RHD)


    1. A01CAYP

      Engage the 3 guides and 14 claws.

      Tech Tips

      Make sure that all claws around the entire circumference of the driver side knee airbag assembly are fully engaged.

      Note

      Make sure that the claws are fully engaged.

    2. A01CCKN

      Install the lower instrument panel finish panel with the 3 screws <B>.

    3. A01CC11

      Engage the 3 claws and the fuel lid lock control cable assembly.

    4. A01CC18

      Engage the 3 claws and the hood lock control cable assembly.

  81. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (for LHD)


    1. A01CE7K

      Engage the 3 guides, 13 claws and clip.

      Tech Tips

      Make sure that all claws around the entire circumference of the driver side knee airbag assembly are fully engaged.

      Note

      Make sure that the claws are fully engaged.

    2. A01CCWL

      Install the lower instrument panel finish panel with the 3 screws <B>.

    3. A01CGDM

      Connect the fuel filler opening lid lock sub-assembly to the fuel lid lock open lever sub-assembly.

    4. A01CCXK

      Engage the 3 claws and the fuel lid lock control cable assembly.

    5. A01CF0E

      Engage the 3 claws and the hood lock control cable assembly.

  82. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for RHD)


    1. A01CE9Q

      Engage the 2 claws and DLC3.

    2. Engage the clamp.

    3. Connect the connector.

    4. A01CFFK

      Engage the 2 claws and 2 guides.

      Note

      Make sure that the claws are fully engaged.

    5. Install the No. 1 instrument panel under cover sub-assembly with the 2 screws <B>.

  83. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (for LHD)


    1. Engage the clamp.

    2. Connect each connector.

    3. A01CCYO

      Engage the 2 claws and guide.

      Note

      Make sure that the claws are fully engaged.

    4. Install the No. 1 instrument panel under cover sub-assembly with the 2 screws <B>.

  84. INSTALL COWL SIDE TRIM BOARD RH (for RHD)


    1. A01CFL6

      Engage the 2 guides, claw and clip to install the cowl side trim board RH.

    2. Install the clip(A).

  85. INSTALL COWL SIDE TRIM BOARD LH (for LHD)


    1. A01CCIK

      Engage the 2 guides, claw and clip to install the cowl side trim board LH.

    2. Install the clip(A).

  86. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY


    1. A01CCFB

      Install the outer cowl top panel with the 8 bolts.

      Torque:
      8.8 N*m  { 90 kgf*cm, 78 in.*lbf }

    2. Connect the 2 clamps to the outer cowl top panel.

    3. Remove the protective tape.

  87. INSTALL BRAKE MASTER CYLINDER RESERVOIR WITH BRACKET


    1. A01CBAK

      Install the brake master cylinder reservoir with bracket to the outer cowl top panel with the 2 nuts.

      Torque:
      6.5 N*m  { 66 kgf*cm, 58 in.*lbf }

  88. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


    1. A01CFL4

      Install the windshield wiper motor and link assembly with the 3 bolts as shown in the illustration.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    2. A01CAUN

      Connect the connector.

  89. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    1. A01CEWQ

      Engage the 15 claws and 2 guides to install the cowl top ventilator louver sub-assembly as shown in the illustration.

    2. A01CFAO

      Install the 2 clips.

  90. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH


    1. Operate the wiper and stop the windshield wiper motor at the automatic stop position.

    2. When reusing the front wiper arm and blade assembly RH:


      1. A01CC1NE01

        Clean the wiper arm serrations.

    3. When reusing the windshield wiper link assembly:


      1. A01CEI7E01

        Clean the wiper pivot serrations with a wire brush.

    4. A01CG9BE01

      Install the front wiper arm and blade assembly RH with the nut to the position shown in the illustration.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

  91. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH


    1. When reusing the front wiper arm and blade assembly LH:


      1. A01CC1NE01

        Clean the wiper arm serrations.

    2. When reusing the windshield wiper link assembly:


      1. A01CEI7E01

        Clean the wiper pivot serrations with a wire brush.

    3. A01CAPLE01

      Install the front wiper arm and blade assembly LH with the nut to the position shown in the illustration.

      Torque:
      24 N*m  { 245 kgf*cm, 18 ft.*lbf }

    4. Operate the front wipers while spraying washer fluid onto the windshield. Make sure that the front wipers function properly and the wipers do not come into contact with the vehicle body.

  92. INSTALL WINDSHIELD WIPER ARM COVER


    1. A01CEUC

      Engage the 2 claws to install the 2 windshield wiper arm covers.

  93. ADD ENGINE OIL


    1. A01CC54

      Add clean engine oil and install the oil filler cap.

      Note

      Do not allow engine oil adhere to the moving parts of the belt tensioner, as this may cause malfunctions.

      If engine oil is on the location indicated by the arrow, replace the belt tensioner.

      Standard Oil Grade
      Oil Grade Oil Viscosity (SAE)

      • API grade SL "Energy-Conserving", SM "Energy-Conserving", SN "Resource-Conserving" or ILSAC multigrade engine oil

      • 0W-20

      • 5W-20

      • 5W-30

      • 10W-30
      API grade SL, SM or SN multigrade engine oil

      • 15W-40

      • 20W-50
      Standard Capacity
      Item Standard Condition
      Drain and refill with oil filter change 6.1 liters (6.4 US qts, 5.4 lmp. qts)
      Drain and refill without oil filter change 5.7 liters (6.0 US qts, 5.0 lmp. qts)
      Dry fill 6.8 liters (7.2 US qts, 6.0 lmp. qts)

  94. ADD AUTOMATIC TRANSAXLE FLUID

    Click here

  95. ADD ENGINE COOLANT


    1. Tighten the radiator drain cock plug by hand.

    2. Tighten the 2 cylinder block drain cock plugs.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    3. Remove the reserve tank cap. (*1)

    4. Loosen the air drain cock plug on the water inlet housing.

    5. Add TOYOTA Super Long Life Coolant (SLLC).

      Standard capacity
      10.6 liters (11.2 US qts, 9.3 Imp. qts)

      Note

      Never use water as a substitute for engine coolant.

      Tech Tips


      • TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology consists of a combination of low phosphates and organic acids).

      • Squeeze the No. 1 and No. 2 radiator hoses several times. If the coolant level at the water inlet opening drops, add TOYOTA SLLC.

    6. Add TOYOTA SLLC to the reserve tank until coolant overflows from the air drain cock plug hole. Then tighten the air drain cock plug on the water inlet housing.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }
    7. A01CEZCE01

      Continue adding TOYOTA SLLC until it reaches the B line. (*2)

    8. Install the reserve tank cap. (*3)

    9. Run the engine at about 2000 rpm to warm it up until the thermostat opens. While the thermostat is open, circulate the coolant for several minutes. (*4)

      CAUTION:


      • When push the radiator hoses, wear protective gloves.

      • Be careful as the radiator hoses, engine and radiator are hot.

      • Keep your hands away from the radiator fans.

      Note


      • If the radiator reserve tank runs out of coolant just after the engine is started, stop the engine immediately, wait until the coolant has cooled down, and then add coolant.

      • Make sure that the reserve tank still has some coolant in it.

      • If the coolant temperature gauge indicates an excessive temperature, turn off the engine and let it cool.

      • If there is not enough coolant, the engine may overheat or be seriously damaged.

      Tech Tips


      • A01CE5GE01

        If coolant comes out from the bypass hose port connected to the reserve tank, the thermostat has been opened.

      • After the thermostat has opened, idle the engine until the coolant in the reserve tank goes from being cloudy to a clear red.

    10. Stop the engine and wait until the coolant cools down. (*5)

    11. A01CFOIE01

      Check that the coolant level is between the FULL and LOW lines. (*6)

      Tech Tips


      • If the coolant level is below the LOW line, repeat steps from (*1) to (*6).

      • If the coolant level is above the FULL line, drain coolant so that the coolant level is between the FULL and LOW lines.

  96. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  97. WARM UP ENGINE

  98. INSPECT ENGINE OIL LEVEL


    1. Warm up and stop the engine, then wait at least 5 minutes. The oil level should be between the low level mark and full level mark on the level gauge.

      If the engine oil level is low, check for leakage and add oil up to the full level mark.

      Note

      Do not add engine oil above the full level mark.

  99. INSPECT FOR ENGINE COOLANT LEVEL


    1. A01CFOIE01

      The engine coolant level should be between the LOW and FULL lines when the engine is cold.

      If the coolant level is below the LOW line, check for leaks and add TOYOTA Super Long Life Coolant (SLLC) or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, and non-borate coolant with long-life hybrid organic acid technology up to the FULL line.

  100. CHARGE WITH REFRIGERANT


    1. Perform vacuum purging using a vacuum pump.

    2. Charge with refrigerant HFC-134a (R134a).

      A01CBXEE04
      w/o No. 2 Air Conditioning Tube
      780 to 880 g (27.5 to 31.0 oz.)
      w/ No. 2 Air Conditioning Tube
      700 to 800 g (24.7 to 28.2 oz.)
      SST
      09985-20010   ( 09985-02130, 09985-02150, 09985-02090, 09985-02110, 09985-02010, 09985-02050, 09985-02060, 09985-02070, 09985-02140, 09985-02080 )

      Note


      • Do not turn the A/C switch on before charging with refrigerant. Doing so will cause the compressor to work without refrigerant, resulting in overheating of the compressor.

      • Approximately 200 g (7.1 oz.) of refrigerant may need to be charged after bubbles disappear. The refrigerant amount should be checked by quantity, not with the sight glass.

      Tech Tips

      Ensure that sufficient refrigerant is available to recharge the system when using a refrigerant recovery unit. Refrigerant recovery units are not always able to recover 100% of the refrigerant from an A/C system.

  101. INSPECT FOR FUEL LEAK


    1. Check fuel pump operation.


      1. Connect the intelligent tester to the DLC3.

      2. Turn the engine switch on (IG) and turn the intelligent tester on.

        Note

        Do not start the engine.

      3. Enter the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump / Speed.

      4. Check for pressure in the fuel inlet tube from the fuel line. Check that sounds of fuel flowing in the fuel tank can be heard. If no sounds can be heard, check the integration relay, fuel pump, ECM and wiring connectors.

    2. Inspect for fuel leaks.


      1. Check that there is no fuel leakage after performing maintenance anywhere on the fuel system. If there is a fuel leak, repair or replace parts if necessary.

    3. Turn the engine switch off.

    4. Disconnect the intelligent tester from the DLC3.

  102. INSPECT FOR COOLANT LEAK


    1. Remove the radiator reservoir cap.

      CAUTION:

      Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    2. A01CB9EE01

      Fill the radiator and reservoir with coolant, and then attach a radiator cap tester.

    3. Warm up the engine.

    4. Pump the radiator cap tester to 118 kPa (1.2 kgf/cm2, 17 psi), and then check that the pressure does not drop.

      If the pressure drops, check the hoses, radiator and water pump for leaks.

      If there are no signs of external coolant leaks, check the heater core, cylinder block and head.

    5. Reinstall the radiator reservoir cap.

  103. INSPECT FOR OIL LEAK

  104. INSPECT FOR EXHAUST GAS LEAK

  105. INSTALL REAR ENGINE UNDER COVER LH

  106. INSTALL REAR ENGINE UNDER COVER RH

  107. INSTALL ENGINE UNDER COVER

  108. INSTALL NO. 2 ENGINE UNDER COVER (for Front Side)

  109. INSTALL NO. 2 ENGINE UNDER COVER (for Rear Side)

  110. INSTALL NO. 1 ENGINE UNDER COVER

  111. INSTALL FRONT WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  112. INSPECT SHIFT LEVER POSITION


    1. When moving the lever from P to R with the engine switch on (IG) and the brake pedal depressed, make sure that the shift lever moves smoothly and moves correctly into position.

    2. Start the engine and make sure that the vehicle moves forward when moving the lever from N to D and moves rearward when moving the lever to R.

      If the operation cannot be performed as specified, inspect the park/neutral position switch assembly and check the shift lever assembly installation condition.

  113. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT


    1. Click here

  114. INSTALL V-BANK COVER SUB-ASSEMBLY


    1. A01CCP4

      Fit the 3 retainers and install the V-bank cover sub-assembly.

  115. INSTALL RADIATOR COVER SUB-ASSEMBLY (for ALPHARD)


    1. Install the radiator cover sub-assembly with the 4 clips.

  116. INSTALL RADIATOR COVER SUB-ASSEMBLY (for VELLFIRE)


    1. Install the radiator cover sub-assembly with the 4 clips.

  117. INSPECT IGNITION TIMING


    1. Warm up and stop the engine.

      Tech Tips

      A warmed up engine should have an engine coolant temperature of over 80°C (176°F), an engine oil temperature of 60°C (140°F), and the engine speed should be stabilized.

    2. When using the intelligent tester:

      Check the ignition timing.


      1. Connect the intelligent tester to the DLC3.

      2. Start the engine and run it at idle.

      3. Turn the intelligent tester main switch on.

      4. Enter the following menus: Powertrain / Engine / Data List / IGN Advance.

        Standard ignition timing
        7 to 24° BTDC at idle

        Note


        • Check the ignition timing with the cooling fans off.

        • Turn off all electrical systems and the A/C.

        • When checking the ignition timing, the transaxle should be in neutral or park.

        Tech Tips

        Refer to the intelligent tester operator's manual for further details.

      5. Check that the ignition timing advances immediately when the engine speed is increased.

      6. Enter the following menus: Powertrain / Engine / Active Test / Connect the TC and TE1.

      7. Monitor IGN Advance.

      8. Perform the Active Test.

        Standard ignition timing
        8 to 12° BTDC at idle

        Note

        When checking the ignition timing, the transaxle should be in neutral or park.

        Tech Tips

        Refer to the intelligent tester operator's manual for further details.

    3. When not using the intelligent tester:


      1. A01CBA7E14

        Using SST, connect terminals 13 (TC) and 4 (CG) of the DLC3.

        SST
        09843-18040

        Note


        • Confirm the terminal numbers before connecting them. Connecting the wrong terminals can damage the engine.

        • Check the ignition timing with the cooling fans off.

        • Turn off all the electrical systems and the A/C.

        • When checking the ignition timing, the transaxle should be in neutral or park.

      2. Remove the V-bank cover sub-assembly Click here.

      3. Connect the timing light tester probe to the ignition coil wire for No. 1 cylinder.

        Note

        Use a timing light that detects primary signals.

      4. Check the ignition timing at idle.

        Standard ignition timing
        8 to 12° BTDC at idle

        Note

        When checking the ignition timing, the transaxle should be in the neutral position.

        Tech Tips

        Run the engine at 1000 to 1300 rpm for 5 seconds, and then check that the engine rpm returns to idle speed.

      5. Disconnect terminals 13 (TC) and 4 (CG) of the DLC3.

      6. Check the ignition timing at idle.

        Standard ignition timing
        7 to 24° BTDC at idle

      7. Confirm that the ignition timing advances immediately when the engine rpm is increased.

      8. Remove the timing light from the engine.

      9. Install the V-bank cover sub-assembly Click here.

  118. INSPECT ENGINE IDLE SPEED


    1. Warm up and stop the engine.

      Tech Tips

      A warmed up engine should have an engine coolant temperature of over 80°C (176°F), an engine oil temperature of 60°C (140°F), and the engine speed should be stabilized.

    2. When using the intelligent tester:

      Check the idle speed.


      1. Connect the intelligent tester to the DLC3.

      2. Start the engine and run it at idle.

      3. Turn the intelligent tester main switch on.

      4. Enter the following menus: Powertrain / Engine / Data List / Engine Speed.

      5. Read the value displayed on the tester.

        Idle speed
        600 to 700 rpm

        Note


        • Check the idle speed with the cooling fans off.

        • Turn off all the electrical systems and the A/C.

        • When checking the idle speed, the transaxle should be in neutral or park.

        Tech Tips

        Refer to the intelligent tester operator's manual for further details.

    3. When not using the intelligent tester:


      1. A01CBA7E15

        Using SST, connect a tachometer probe to terminal 9 (TAC) of the DLC3.

        SST
        09843-18030

      2. Check the idle speed.

        Standard idle speed
        600 to 700 rpm

        Note


        • Check the idle speed with the cooling fans off.

        • Turn off all the electrical systems and the A/C.

        • When checking the idle speed, the transaxle should be in neutral or park.

        Tech Tips

        If the speed is not as specified, check the air intake system Click here.

  119. INSPECT COMPRESSION


    1. Warm up and stop the engine.

      Tech Tips

      A warmed up engine should have an engine coolant temperature of over 80°C (176°F), an engine oil temperature of 60°C (140°F), and the engine speed should be stabilized.

    2. Remove the V-bank cover sub-assembly Click here.

    3. Remove the intake air surge tank assembly Click here.

    4. Disconnect the injector connectors.

    5. Remove the 6 ignition coils Click here.

    6. Remove the 6 spark plugs Click here.

    7. A01CFSI

      Check the cylinder compression pressure.


      1. Insert a compression gauge into the spark plug hole.

      2. While cranking the engine, measure the compression pressure.

        Standard compression pressure
        1.3 MPa (13 kgf/cm2, 189 psi)
        Minimum pressure
        0.98 MPa (10 kgf/cm2, 142 psi)
        Difference between each cylinder
        0.1 MPa (1.0 kgf/cm2, 15 psi)

        Note


        • Always use a fully charged battery to obtain an engine speed of 250 rpm or more.

        • Check the compression pressure of the other cylinders in the same way.

        • This measurement must be done as quickly as possible.

      3. If the cylinder compression is low, pour a small amount of engine oil into the cylinder through the spark plug hole and inspect again.

        Tech Tips


        • If adding oil increases the compression, the piston rings and/or cylinder bore may be worn or damaged.

        • If pressure stays low, a valve may be stuck or seated improperly, or there may be leakage in the gasket.

    8. Install the 6 spark plugs Click here.

    9. Install the 6 ignition coils Click here.

    10. Connect the injector connectors.

    11. Install the intake air surge tank assembly Click here.

    12. Install the V-bank cover sub-assembly Click here.

  120. INSPECT SPEED SENSOR SIGNAL

    Click here

  121. INSPECT AUTOMATIC TRANSAXLE SYSTEM

    Note

    If automatic transmission parts have been replaced, refer to the Parts Replacement Compensation Table to determine if any additional operations are necessary Click here.