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BACK DOOR REASSEMBLY

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  1. Click here

    INSTALL BACK DOOR DAMPER ASSEMBLY (w/ Power Back Door)


    1. A015AE1

      When reusing the back door damper assembly:


      1. Install the back door damper assembly with the bolt.

        7.5 N*m 76 kgf*cm 66 in.*lbf
    2. A015D8R

      When installing a new back door damper assembly:


      1. With closing the tail gate, install a new back door damper assembly with the bolt.

        7.5 N*m 76 kgf*cm 66 in.*lbf
  2. Click here

    INSTALL TAIL GATE STAY SUB-ASSEMBLY LH


    1. Clean the threaded surface on the vehicle body with a non-residue solvent.

    2. Apply adhesive to the threads of the screws.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    3. Using a T40 "TORX" wrench, install the 2 screws and tail gate stay.

  3. Click here

    INSTALL TAIL GATE STAY SUB-ASSEMBLY RH

    Tip:

    Use the same procedure described for the LH side.

  4. Click here

    INSTALL LOWER TAIL GATE LOCK ASSEMBLY LH


    1. w/o Power Back Door:


      1. Using a T30 "TORX" wrench, install the 3 screws and lower tail gate lock assembly LH.

        5.0 N*m 51 kgf*cm 44 in.*lbf

    2. w/ Power Back Door:


      1. Using a T30 "TORX" wrench, install the 4 screws and lower tail gate lock assembly LH.

        5.0 N*m 51 kgf*cm 44 in.*lbf

      2. Connect the connector.

  5. Click here

    INSTALL BACK DOOR REMOTE CONTROL ASSEMBLY


    1. w/o Power Back Door:


      1. Connect the left side cable.

      2. Using a T30 "TORX" wrench, install the 2 screws and back door remote control assembly.

        5.0 N*m 51 kgf*cm 44 in.*lbf

    2. w/ Power Back Door:


      1. Connect the connector.

      2. Using a T30 "TORX" wrench, install the 2 screws and back door remote control assembly.

        5.0 N*m 51 kgf*cm 44 in.*lbf
  6. Click here

    INSTALL LOWER TAIL GATE LOCK ASSEMBLY RH


    1. w/o Power Back Door:


      1. Connect the cable to the lower tail gate lock assembly RH.

      2. Using a T30 "TORX" wrench, install the 3 screws and lower tail gate lock assembly RH.

        5.0 N*m 51 kgf*cm 44 in.*lbf

    2. w/ Power Back Door:


      1. Using a T30 "TORX" wrench, install the 4 screws and lower tail gate lock assembly RH.

        5.0 N*m 51 kgf*cm 44 in.*lbf

      2. Connect the connector.

  7. Click here

    INSTALL BACK DOOR INSIDE HANDLE ASSEMBLY


    1. Install the back door handle grommet.

    2. Install the screw and back door inside handle assembly.

      5.0 N*m 51 kgf*cm 44 in.*lbf
  8. Click here

    INSTALL BACK DOOR TORSION BAR GUIDE


    1. Attach the 2 claws to install the back door torsion bar guide.

  9. Click here

    INSTALL LOWER BACK DOOR TORSION BAR ASSEMBLY


    1. Install the 4 bolts and lower back door torsion bar assembly.

      7.5 N*m 76 kgf*cm 66 in.*lbf
  10. Click here

    INSTALL SPARE TIRE

  11. Click here

    INSTALL REAR BUMPER ASSEMBLY


    1. for Standard:


      1. Install the rear bumper assembly (Click here).

    2. w/ Towing Hitch:


      1. Install the rear bumper assembly (Click here).

    3. w/ Pintle Hook:


      1. Install the rear bumper assembly (Click here).

  12. Click here

    INSTALL REAR LICENSE LIGHT COVER (w/ Tire Carrier)


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. A0156T5E01

      Install a new rear license light cover.

      Table 1. Text in Illustration
      *1 Double-sided Tape

      1. Using a heat light, heat the vehicle body and a new rear license light cover.

      2. Remove the peeling paper from the face of the emblem.

        Tip:

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. Attach the 7 claws to install the rear license light cover.

        Tip:

        Press the rear license light cover firmly to install it.

  13. Click here

    INSTALL LICENSE PLATE LIGHT ASSEMBLY (w/ Tire Carrier)


    1. A015ARV

      Install the 2 license plate lights with the 2 screws.

  14. Click here

    INSTALL NO. 2 BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY (w/ Tire Carrier)


    1. Pass the wire harness of the license plate light through the tail gate, and install the wire harness.

    2. A015DPQ

      Attach the 7 clips to install the No. 2 back door garnish.

    3. A015CBZ

      Install the 2 nuts and connect the connector.

  15. Click here

    INSTALL BACK DOOR TRIM PANEL ASSEMBLY


    1. Attach the 16 clips to install the back door trim panel assembly.

    2. Install the 4 bolts.

  16. Click here

    INSTALL BACK DOOR TRIM COVER RH


    1. A015CEU

      Install the back door trim cover RH as shown in the illustration.

  17. Click here

    INSTALL BACK DOOR TRIM COVER LH


    1. A015AUD

      Install the back door trim cover LH as shown in the illustration.

  18. Click here

    INSTALL REAR FLOOR MAT REAR SUPPORT PLATE


    1. Attach the 6 clips to install the support plate.

  19. Click here

    INSTALL BACK DOOR STAY ASSEMBLY LH


    1. A015BI5E01

      Horizontally fix the stay in a vise with the piston-rod pulled out.

    2. Using a metal saw, gradually cut any area between A and B to release the gas.

      Standard Measurement
      Area Specified Condition
      a 150 mm (5.91 in.)
      b 20 mm (0.787 in.)
      CAUTION:

      As metal debris may be blown outward by the gas, you must:


      • Wear protective glasses.

      • Cover the area being cut.

      Note:

      The gas inside the hood support is colorless, odorless and harmless. As there is a possibility that metal debris could scatter, cover the back door stay with a piece of cloth or other material.

  20. Click here

    INSTALL BACK DOOR STAY ASSEMBLY RH

    Tip:

    Use the same procedure described for the LH side.

  21. Click here

    INSTALL REAR WASHER NOZZLE (w/ Rear Wiper)


    1. Attach the 2 claws to install the rear washer nozzle.

    2. A0158UZ

      Connect the washer hose.

  22. Click here

    INSTALL REAR SPOILER SUB-ASSEMBLY (w/ Rear Spoiler)


    1. Attach the 3 clips to install the rear spoiler sub-assembly.

    2. w/ Power Back Door:


      1. Install the 4 bolts and 2 hole plugs.

    3. w/o Power Back Door:


      1. Install the 4 bolts.

  23. Click here

    INSTALL BACK DOOR GLASS CHANNEL LH (w/o Power Back Door)


    1. Attach the clip and install the back door glass channel.

  24. Click here

    INSTALL BACK DOOR GLASS CHANNEL RH (w/o Power Back Door)

    Tip:

    Use the same procedure described for the LH side.

  25. Click here

    INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body surface.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Install a new back door garnish.


      1. Using a heat light, heat a new back door garnish and the vehicle body surface.

      2. Remove the peeling paper from the face of the back door garnish.

        Tip:

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. A01566YE01

        Attach the 4 clips and double-sided tape to install the back door garnish.

        Tip:

        Press the back door garnish firmly to install it.

  26. Click here

    INSTALL LOWER BACK DOOR STOPPER


    1. Install the bolt and lower back door stopper.

  27. Click here

    INSTALL CUSHION


    1. Install the 2 cushions.

  28. Click here

    INSTALL LIFT GATE WEATHERSTRIP


    1. Attach the 25 clips to install the lift gate weatherstrip.

      Note:

      Do not pull strongly on the lift gate weatherstrip as it may tear.

  29. Click here

    INSTALL REAR TELEVISION CAMERA ASSEMBLY (w/ Parking Assist Monitor System or Rear View Monitor System)


    1. Connect the connector.

    2. Attach the 4 claws to install the rear television camera assembly.

    3. A015E73

      Using a T30 "TORX" socket wrench, install the rear television camera with the 2 screws.

  30. Click here

    INSTALL BACK DOOR OPENER SWITCH ASSEMBLY


    1. Connect the connector.

    2. Install the back door opener switch assembly with the 2 screws.

      5.0 N*m 51 kgf*cm 44 in.*lbf
  31. Click here

    INSTALL LICENSE PLATE LIGHT LENS (for Standard)


    1. A015D4AE01

      Connect the connector.

    2. Attach the 2 claws in the order shown in the illustration to install the license plate light.

  32. Click here

    INSTALL BACK DOOR CONTROL SWITCH (w/ Power Back Door)


    1. Attach the 4 claws to install the back door control switch.

    2. Connect the connector.

  33. Click here

    INSTALL BACK DOOR LOCK PROTECTOR (w/ Power Back Door)


    1. Attach the 2 claws to install the protector (A).

    2. Attach the 7 claws to install the protector (B).

    3. Install the screw.

  34. Click here

    INSTALL BACK DOOR LOCK ASSEMBLY


    1. w/o Power Back Door:


      1. Install the back door lock assembly with the 3 bolts.

        13 N*m 133 kgf*cm 10 ft.*lbf

      2. Connect the connector.

    2. w/ Power Back Door:


      1. Install the back door lock assembly with the 4 bolts.

        13 N*m 133 kgf*cm 10 ft.*lbf

      2. Attach the guide.

      3. Connect the connector.

  35. Click here

    INSTALL BACK DOOR LOCK COVER


    1. Attach the 4 claws to install the back door lock cover.

  36. Click here

    INSTALL REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)


    1. A0156T7

      Temporarily install the rear wiper motor assembly with the 3 bolts.

    2. Tighten the 3 bolts.

      5.5 N*m 56 kgf*cm 49 in.*lbf

    3. Connect the connector.

  37. Click here

    INSTALL REAR WIPER MOTOR GROMMET (w/ Rear Wiper)


    1. A015C48E01

      Apply MP grease to the entire inner surface of the rear wiper motor grommet.

      Table 2. Text in Illustration
      *1 MP Grease
      Tip:

      Make sure that the hole does not get clogged with grease and the grooves in the grommet are filled with grease.

    2. A0155YHE02

      Install the rear wiper motor grommet with the position mark facing upward as shown in the illustration.

      Table 3. Text in Illustration
      *1 Position Mark
  38. Click here

    INSTALL REAR WIPER ARM (w/ Rear Wiper)


    1. A01564ZE02

      Operate the rear wiper, and stop the rear wiper motor at the automatic stop position.

      Table 4. Text in Illustration
      *1 Wiper Arm Serration
      *2 Wiper Pivot Serration
      *3 Wire Brush

    2. Clean the wiper arm serration and wiper pivot serration with a wire brush.

    3. A015A8BE02

      Set the head of the blade on the defogger line.

      Table 5. Text in Illustration
      *1 Defogger Line

    4. Install the nut and rear wiper arm.

      5.5 N*m 56 kgf*cm 49 in.*lbf

    5. Close the cover.

  39. Click here

    INSTALL POWER BACK DOOR SENSOR ASSEMBLY LH (w/ Power Back Door)


    1. Attach the 2 clips to install the power back door sensor assembly LH.

    2. Using a T25 "TORX" wrench, install the 6 screws.

    3. Connect the connector.

  40. Click here

    INSTALL POWER BACK DOOR SENSOR ASSEMBLY RH (w/ Power Back Door)

    Tip:

    Use the same procedure described for the LH side.

  41. Click here

    INSTALL REAR ASSIST GRIP REINFORCEMENT (for Face to Face Seat Type)


    1. Attach the 2 claws to install the rear assist grip reinforcement.

    2. Install the 3 bolts.

  42. Click here

    INSTALL REAR HEADER SPEAKER ASSEMBLY (for 14 Speakers)


    1. A0156UE

      Connect the connector.

    2. Install the rear header speaker assembly with the 3 screws.

  43. Click here

    INSTALL BACK DOOR GARNISH


    1. Attach the 14 clips to install the back door garnish.

  44. Click here

    INSTALL DOOR OPENING SWITCH SUB-ASSEMBLY (for Face to Face Seat Type)


    1. Attach the 2 claws to install the door opening switch sub-assembly.

  45. Click here

    INSTALL NO. 2 BACK DOOR SERVICE HOLE COVER (for Face to Face Seat Type)


    1. Connect the connector.

    2. Attach the 4 claws to install the No. 2 back door service hole cover.

  46. Click here

    INSTALL ASSIST GRIP (for Face to Face Seat Type)


    1. Install the assist grip with the 2 screws.

  47. Click here

    INSTALL BACK DOOR SERVICE HOLE COVER RH (w/ Power Back Door)


    1. A015BK1

      Install the back door stay plate.

    2. A01557S

      Pass the power back door rod through the hole of the back door service hole cover RH and install the rod with the bolt.

       
      18 N*m 184 kgf*cm 13 ft.*lbf

    3. Move the back door to a half-open position so that the hole in the center of the back door service hole cover RH is aligned lengthwise with the power back door rod.

    4. Attach the 2 clips and install the back door service hole cover RH.

      Note:

      If the back door is in a fully-open position, the power back door rod will interfere with the hole of the back door service hole cover, so do not perform this operation with the back door in a fully open position.

  48. Click here

    INSTALL BACK DOOR SIDE GARNISH LH


    1. Attach the 3 clips and 2 claws to install the back door side garnish LH.

  49. Click here

    INSTALL BACK DOOR SIDE GARNISH RH


    1. w/o Power Back Door:

      Tip:

      Use the same procedure described for the LH side.

    2. w/ Power Back Door:


      1. Attach the clip and 4 claws to install the back door side garnish RH.

  50. Click here

    INSTALL CENTER STOP LIGHT ASSEMBLY


    1. A0156XW

      Attach the 2 claws to install the stop light.

  51. Click here

    INSTALL CENTER BACK DOOR GARNISH


    1. Attach the 5 clips and 4 claws to install the center back door garnish.

  52. Click here

    INSTALL LOWER BACK DOOR STOPPER CUSHION


    1. Install the 2 lower back door stopper cushions with the 4 bolts.

  53. Click here

    INSTALL BACK DOOR GRIP


    1. Attach the claw.

    2. Install the back door grip with the 2 screws.

    3. Attach the 5 claws to close the cover.

  54. Click here

    CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  55. Click here

    ADJUST REAR TELEVISION CAMERA ASSEMBLY


    1. w/o Side Monitor System:

      (Click here)

    2. w/ Side Monitor System:

      (Click here)