GENERATOR (for 180 A Type) INSTALLATION


  1. INSTALL GENERATOR ASSEMBLY


    1. Install the stud bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Install the generator assembly with the 3 bolts and nut.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

    3. Connect the wire harness bracket to the generator assembly with the bolt.

      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }

    4. Connect the generator wire with the nut.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    5. Close the terminal cap.

    6. Connect the generator connector.

  2. CONNECT OIL COOLER TUBE


    1. Connect the oil cooler tube with the 2 bolts.

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

  3. CONNECT VANE PUMP ASSEMBLY

    A015B5V

    Tech Tips

    Before performing the following procedures, move the spacer until the vane pump can be installed.

    Text in Illustration
    A0155U9 Spacer

    1. Connect the vane pump to the timing chain cover with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  4. INSTALL AIR CLEANER CAP AND HOSE


    1. Install the air cleaner cap and hose, and then tighten the hose clamp.

      Torque:
      2.5 N*m  { 25 kgf*cm, 22 in.*lbf }

    2. Attach the 4 clamps.

    3. Connect the mass air flow meter connector and attach the clamp.

    4. Connect the No. 2 PCV hose and No. 1 air hose.

  5. INSTALL FRONT FENDER APRON TRIM PACKING A


    1. Install the front fender apron trim packing A with the 3 clips.

  6. INSTALL FAN AND GENERATOR V BELT


    1. A015BDAE04
      Text in Illustration
      *1 Water Pump Pulley
      *2 Fan Pulley
      *3 No. 1 Idler Pulley
      *4 Vane Pump Pulley
      *5 Generator Pulley
      *6 V-ribbed Belt Tensioner
      *7 Crankshaft Pulley
      *8 Cooler Compressor Pulley

      Set the fan and generator V belt onto every part.

    2. While turning the belt tensioner counterclockwise, remove the pin.

      Note

      Make sure that the fan and generator V belt is properly set on each pulley.

    3. Check that the belt fits properly in the ribbed grooves.

      Tech Tips

      Make sure to check by hand that the belt has not slipped out of the grooves on the bottom of the pulley.

  7. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. Install the No. 1 engine under cover sub-assembly with the 10 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  8. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. Push in the clip to install the front fender splash shield sub-assembly LH.

    2. Install the 3 bolts and screw.

  9. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    1. Push in the clip to install the front fender splash shield sub-assembly RH.

    2. Install the 3 bolts and 2 screws.

  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  11. INSTALL V-BANK COVER SUB-ASSEMBLY


    1. A015CPLE01
      Text in Illustration
      *1 Grommet
      *2 Pin
      *3 Hook
      *4 Bracket

      Attach the 2 V-bank cover hooks to the bracket. Then align the 3 V-bank cover grommets with the 3 pins, and press down on the V-bank cover to attach the pins.