VANE PUMP (for 1VD-FTV without DPF) INSTALLATION


  1. INSTALL VANE PUMP ASSEMBLY


    1. A0156UA

      Coat a new O-ring with power steering fluid and install it to the vane pump.

    2. Install the vane pump with the 2 nuts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  2. CONNECT PRESSURE FEED TUBE ASSEMBLY


    1. A015906

      Install a new gasket to the pressure feed tube.

    2. Install the pressure feed tube and union with the union bolt.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

      Tech Tips

      Make sure that the stopper of the tube touches the vane pump body as shown in the illustration before tightening the bolt.

  3. CONNECT POWER STEERING OIL PRESSURE SWITCH CONNECTOR


    1. A0159IM

      Connect the connector.

  4. CONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE


    1. A015CAZ

      Connect the pump hose to the vane pump with the clip.

  5. INSTALL V-RIBBED BELT


    1. A0155SX

      Attach a wrench to the V-ribbed belt tensioner bracket and turn the wrench clockwise.

    2. A015551

      Install the V-ribbed belt as shown in the illustration.

    3. A0155T8E01

      Check that the belt fits properly in the ribbed grooves.

      Tech Tips

      Check with your hand to confirm that the belt has not slipped out of the groove on the bottom of the pulley.

      If it has slipped out, replace the V-ribbed belt. Install a new V-ribbed belt.

  6. INSTALL NO. 3 IDLER PULLEY (w/ Viscous Heater)


    1. A015C7J

      Align the No. 3 idler pulley bracket knock pin and No. 1 idler pulley bracket knock pin hole and install the No. 3 idler pulley with the nut.

      Torque:
      88 N*m  { 898 kgf*cm, 64 ft.*lbf }

  7. INSTALL NO. 1 IDLER PULLEY (w/ Viscous Heater)


    1. A015A7A

      Install the collar, No. 1 idler pulley and cover with the bolt.

      Torque:
      49 N*m  { 495 kgf*cm, 36 ft.*lbf }

  8. INSTALL V-RIBBED BELT (w/ Viscous Heater)


    1. A015A7A

      Install the collar, No. 1 idler pulley and cover with the bolt.

      Torque:
      49 N*m  { 495 kgf*cm, 36 ft.*lbf }

  9. INSTALL RADIATOR RESERVOIR ASSEMBLY


    1. A0156HFE01

      Install the radiator reservoir with the 3 bolts.

    2. Connect the 2 hoses to the upper radiator tank and water inlet.

      Tech Tips

      Make sure the directions of the hose clamps are as shown in the illustration.

  10. INSTALL INTAKE AIR CONNECTOR


    1. Connect the intake air connector to the No. 1 and No. 2 air cleaner pipes.

    2. Install the connector with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    3. Tighten the 2 hose clamps.

      Torque:
      6.3 N*m  { 64 kgf*cm, 56 in.*lbf }

    4. Attach the 3 wire harness clamps.

    5. w/o Viscous Heater:

      Connect the connector to the water temperature sensor.

    6. w/ Viscous Heater:

      Connect the 2 connectors to the water temperature sensor and viscous with magnet clutch heater.

  11. TEMPORARILY INSTALL NO. 1 AIR CLEANER HOSE


    1. Temporarily install the air cleaner hose to the intake air connector.

  12. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    1. Connect the air cleaner cap to the air cleaner hose, and install the air cleaner cap with the 4 clamps.

    2. Connect the mass air flow meter connector and attach the wire harness clamp to the air cleaner cap.

    3. Attach the wire harness clamp.

    4. Align the protrusion of the air cleaner cap and the concave portion of the air cleaner hose.

    5. Tighten the 2 hose clamps.

      Torque:
      2.5 N*m  { 25 kgf*cm, 22 in.*lbf }

  13. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. A015BEI

      Install the engine cover with the 2 nuts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  14. INSTALL UPPER RADIATOR SUPPORT SEAL


    1. Install the upper radiator support seal with the 7 clips.

  15. INSTALL FRONT FENDER APRON TRIM PACKING A


    1. Install the front fender apron seal front RH with the 3 clips.

  16. ADD POWER STEERING FLUID

  17. BLEED POWER STEERING FLUID

  18. INSPECT FOR POWER STEERING FLUID LEAK

  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.