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VANE PUMP (for 1VD-FTV without DPF) REMOVAL

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  1. Click here

    PRECAUTION

    Note:

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

  2. Click here

    DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  3. Click here

    REMOVE UPPER RADIATOR SUPPORT SEAL


    1. Remove the 7 clips and upper radiator support seal.

  4. Click here

    REMOVE FRONT FENDER APRON TRIM PACKING A


    1. A015AN4

      Remove the 3 clips and front fender apron seal front RH.

  5. Click here

    REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. A015BEI

      Remove the 2 nuts and No. 1 engine cover.

  6. Click here

    REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A0159QI

      Loosen the hose clamp.

    2. Disconnect the mass air flow meter connector and using a clip remover, detach the wire harness clamp from the air cleaner cap.

    3. Detach the 4 clamps and remove the air cleaner cap.

  7. Click here

    REMOVE NO. 1 AIR CLEANER HOSE


    1. A015DGT

      Loosen the hose clamp and remove the No. 1 air cleaner hose.

  8. Click here

    REMOVE INTAKE AIR CONNECTOR


    1. A015852E04

      w/ Viscous Heater:

      Disconnect the 2 connectors from the viscous with magnet clutch heater and water temperature sensor.

      Table 1. Text in Illustration
      *A w/ Viscous Heater

    2. w/o Viscous Heater:

      Disconnect the connector from the water temperature sensor.

    3. Using a clip remover, detach the 3 wire harness clamps.

    4. A015DJJ

      Loosen the 2 hose clamps and remove the 2 bolts and intake air connector.

  9. Click here

    REMOVE RADIATOR RESERVOIR ASSEMBLY


    1. A015BUM

      Disconnect the 2 hoses.

    2. Remove the 3 bolts and radiator reservoir.

  10. Click here

    REMOVE V-RIBBED BELT (w/ Viscous Heater)


    1. A0155TJ

      Loosen the lock nut and turn the bolt counterclockwise.

    2. Remove the V-ribbed belt.

  11. Click here

    REMOVE NO. 1 IDLER PULLEY (w/ Viscous Heater)


    1. A015A7A

      Remove the bolt, cover, No. 1 idler pulley and collar.

  12. Click here

    REMOVE NO. 3 IDLER PULLEY (w/ Viscous Heater)


    1. A015C7J

      Remove the nut and No. 3 idler pulley.

  13. Click here

    REMOVE V-RIBBED BELT


    1. A015CL0

      Using a wrench to the V-ribbed belt tensioner bracket, turn the wrench clockwise and remove the V-ribbed belt.

  14. Click here

    DRAIN POWER STEERING FLUID

  15. Click here

    DISCONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE


    1. A015CAZ

      Slide the clip and disconnect the No. 1 oil reservoir to pump hose from the vane pump.

  16. Click here

    DISCONNECT POWER STEERING OIL PRESSURE SWITCH CONNECTOR


    1. A0159IM

      Disconnect the connector.

  17. Click here

    REMOVE PRESSURE FEED TUBE ASSEMBLY


    1. A015906

      Remove the union bolt, union and disconnect the pressure feed tube.

    2. Remove the gasket.

  18. Click here

    REMOVE VANE PUMP ASSEMBLY


    1. A0156UA

      Remove the 2 nuts and vane pump.

    2. Remove the O-ring from the vane pump.