HEATER WATER PUMP (w/ Viscous Heater) REMOVAL


  1. PRECAUTION

    Note

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    1. for Standard:

      Click here

    2. w/ Winch:

      Click here

  4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    1. for Standard:

      Click here

    2. w/ Winch:

      Click here

  5. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A015BEI

      Remove the 2 nuts and No. 1 engine cover.

  6. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    Tech Tips

    Collect the coolant in a container and dispose of it according to the regulations in your area.


    1. Loosen the radiator drain cock plug.

    2. Remove the radiator reservoir cap to drain the coolant in the radiator.

    3. Loosen the oil filter bracket drain cock plug to drain the coolant in the engine.

      A015DKUE01

    4. Tighten the radiator drain cock plug by hand.

    5. A0158UW

      Tighten the oil filter bracket drain cock plug.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  7. REMOVE UPPER RADIATOR SUPPORT SEAL


    1. Remove the 7 clips and radiator support seal.

      A015BVKE02

  8. REMOVE NO. 3 ENGINE ROOM WIRE


    1. Disconnect the 4 wire harness clamps.

    2. Remove the 2 nuts and No. 3 engine room wire.

      A0156P2

  9. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY


    1. A015BEI

      Remove the 2 nuts and No. 1 engine cover.

  10. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A0159QI

      Loosen the hose clamp and disconnect the connector.

    2. Using a clip remover, detach the 3 clamps and remove the air cleaner cap.

  11. REMOVE NO. 1 AIR CLEANER HOSE


    1. A015DGT

      Loosen the hose clamp and remove the No. 1 air cleaner hose.

  12. REMOVE INTAKE AIR CONNECTOR

    A015852E02

    1. Disconnect the 2 connectors from the viscous heater and water temperature sensor.

    2. Using a clip remover, detach the 3 wire harness clamps.

    3. A015DJJ

      Loosen the 2 hose clamps and remove the 2 bolts and intake air connector.

  13. REMOVE V-RIBBED BELT


    1. A0155TJ

      Loosen the lock nut and turn the bolt counterclockwise.

    2. Remove the V-ribbed belt.

  14. REMOVE VANE PUMP OIL RESERVOIR ASSEMBLY


    1. A0155N2

      Insert a screwdriver between the reservoir and oil reservoir bracket, push the claw, and then disconnect the reservoir by pulling it upwards.

  15. REMOVE VANE PUMP ASSEMBLY


    1. A0155BZ

      Remove the 2 nuts and vane pump.

    2. Remove the O-ring from the vane pump.

  16. REMOVE NO. 1 RADIATOR HOSE

  17. REMOVE NO. 2 RADIATOR HOSE

  18. REMOVE OIL COOLER HOSE (w/ Air Cooled Transmission Oil Cooler)


    1. A01572W

      Disconnect the inlet and outlet No. 1 oil cooler hose.

    2. A015CST

      Disconnect the inlet No. 2 and No. 3 oil cooler hoses.

    3. A015BIC

      Disconnect the inlet No. 4 oil cooler hose.

    4. A01566A

      Remove the 2 bolts and transmission oil cooler tube.

  19. REMOVE FAN SHROUD WITH FAN


    1. A015CLN

      Loosen the 4 nuts holding the fluid coupling fan.

    2. A0159DG

      Remove the 2 bolts holding the fan shroud.

    3. A015B5D

      Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the fluid coupling fan.

  20. REMOVE RADIATOR RESERVE TANK ASSEMBLY


    1. A015BUM

      Disconnect the 2 hoses.

    2. Remove the 3 bolts and radiator reservoir.

  21. REMOVE RADIATOR ASSEMBLY


    1. Remove the radiator assembly Click here.

  22. REMOVE IDLER PULLEY ASSEMBLY

    A015BHV

    1. Remove the 2 bolts and 2 idler pulleys.

  23. REMOVE VISCOUS WITH MAGNET CLUTCH HEATER ASSEMBLY

    A01560B

    1. Disconnect the connector and detach the clamp.

    2. Using pliers, grip the claws of the clips and slide the 2 clips.

    3. Disconnect the 2 heater hoses.

    4. Remove the 2 bolts and heater assembly.

  24. REMOVE IDLER PULLEY BRACKET

    A0157UL

    1. Remove the bolt and bracket.

  25. REMOVE IDLER PULLEY BRACKET (for Belt Tension Side)

    A015C5N

    1. Remove the 3 bolts and bracket.